Patent classifications
B29B15/12
Aramid fabric having excellent adhesion to polyurethane matrix resin and excellent tensile strength, method for producing same, aramid fabric prepreg comprising same and aramid fabric/thermoplastic polyurethane matrix resin composite comprising same
An aramid fabric having excellent adhesion to a polyurethane matrix resin and excellent tensile strength is produced by the method including the steps of: (i) weaving a basket-structured aramid fabric by using aramid yarns as warp and weft yarns; and then (ii) dipping the woven aramid fabric in a sizing agent solution consisting of an aqueous polyurethane resin as a sizing agent and water, followed by squeezing and drying. In the present disclosure, the sizing agent is applied to the woven aramid fabric, thereby effectively preventing the deterioration in weaving efficiency. Further, the aramid fabric is woven in a basket weave, and thus the compactness of the aramid fabric is lowered and the wetting property of the aramid fabric with the polyurethane matrix resin is improved.
Web of impregnated fibrous material, production method thereof and use of same for the production of three-dimensional composite parts
A web of impregnated fibrous material(s) including N individual tapes of fibrous material(s) stacked and/or joined in relation to one another, in which said N tapes adhere to each other and can overlap at least partially. The tapes of fibrous material(s) include continuous fibers impregnated with at least one thermoplastic polymer, and optionally a chain extender. The web has a surface, in cross-section perpendicular to the axis of the fibers, S, that is substantially equal to the sum of the surface, in cross-section perpendicular to the axis of the fibers, of each initial individual tape, denoted S.sub.th, S.sub.th being equal to N×l×Ep, wherein l represents the average width of a tape and Ep represents the average thickness of a tape, N being between 2 and 2000, and the average thickness of each individual tape being less than or equal to 150 μm.
Web of impregnated fibrous material, production method thereof and use of same for the production of three-dimensional composite parts
A web of impregnated fibrous material(s) including N individual tapes of fibrous material(s) stacked and/or joined in relation to one another, in which said N tapes adhere to each other and can overlap at least partially. The tapes of fibrous material(s) include continuous fibers impregnated with at least one thermoplastic polymer, and optionally a chain extender. The web has a surface, in cross-section perpendicular to the axis of the fibers, S, that is substantially equal to the sum of the surface, in cross-section perpendicular to the axis of the fibers, of each initial individual tape, denoted S.sub.th, S.sub.th being equal to N×l×Ep, wherein l represents the average width of a tape and Ep represents the average thickness of a tape, N being between 2 and 2000, and the average thickness of each individual tape being less than or equal to 150 μm.
Device and method for preparation of a composite for on-site pipeline reinforcement
A device for preparation of composite for on-site pipeline reinforcement includes: a temperature control stirring unit, an infiltration unit, and a vacuum unit communicated in sequence, the infiltration unit includes a spindle, reinforced fiber cloth, a flow-guiding net, and a vacuum bag film sleeved outside them, the spindle is stopped by two baffles, an adhesive feeding joint and an adhesive discharging joint are disposed at two ends of the spindle, respectively, the adhesive feeding joint and the adhesive discharging joint each includes an inner joint and an outer joint, sealing discs disposed at a junction between the inner joint and the outer joint, an outer wall of the inner joint and an outer side of the baffle are covered by a flow-leading net, and the flow-guiding net covered on the outer side of the baffle extends from an edge of the baffle into the adhesive storing compartment of the baffle.
LAMINATE AND WELDED ARTICLE USING THE LAMINATE
A laminate has stacked fiber-reinforced thermoplastic resin base materials that can be easily welded without affecting physical properties, and a welded article thereof. The laminate is obtained by stacking five or more layers of fiber-reinforced thermoplastic resin base materials, wherein the fiber-reinforced thermoplastic resin base materials are obtained by impregnating continuous reinforcing fibers having conductivity, which are aligned in parallel, with a thermos-plastic resin.
LAMINATE AND WELDED ARTICLE USING THE LAMINATE
A laminate has stacked fiber-reinforced thermoplastic resin base materials that can be easily welded without affecting physical properties, and a welded article thereof. The laminate is obtained by stacking five or more layers of fiber-reinforced thermoplastic resin base materials, wherein the fiber-reinforced thermoplastic resin base materials are obtained by impregnating continuous reinforcing fibers having conductivity, which are aligned in parallel, with a thermos-plastic resin.
Pellet comprising thermoplastic polymer sheath surrounding glass filaments having reduced emissions
The invention relates to a pellet comprising a thermoplastic polymer sheath intimately surrounding glass filaments, which glass filaments are covered at least in part with an impregnating agent and extend in a longitudinal direction of said pellets, wherein the thermoplastic polymer sheath is prepared from a thermoplastic polymer composition comprising A) a heterophasic propylene copolymer consisting of a propylene-based matrix and a dispersed ethylene-α-olefin copolymer, wherein the heterophasic propylene copolymer has a melt flow rate of at least 40 g/10 min as determined in accordance with ISO 1133 (230° C., 2.16 kg) and a FOG value of at most 350 μg/g as determined by VDA 278, wherein the glass filaments are present in an amount of 10-70 wt % based on the pellet.
Pellet comprising thermoplastic polymer sheath surrounding glass filaments having reduced emissions
The invention relates to a pellet comprising a thermoplastic polymer sheath intimately surrounding glass filaments, which glass filaments are covered at least in part with an impregnating agent and extend in a longitudinal direction of said pellets, wherein the thermoplastic polymer sheath is prepared from a thermoplastic polymer composition comprising A) a heterophasic propylene copolymer consisting of a propylene-based matrix and a dispersed ethylene-α-olefin copolymer, wherein the heterophasic propylene copolymer has a melt flow rate of at least 40 g/10 min as determined in accordance with ISO 1133 (230° C., 2.16 kg) and a FOG value of at most 350 μg/g as determined by VDA 278, wherein the glass filaments are present in an amount of 10-70 wt % based on the pellet.
Method to uniformly debundle and evenly distribute high fiber count carbon tow
A process for producing a carbon sheet molding compound (SMC). An SMC manufacturing line including at least one conveyor line for laying up SMC resins on a carrier film is provided. A chopped carbon fiber which is evenly distributed using dehumidified supply air and using a pressurized air venturi apparatus which is used to debundle and randomize the carbon fibers, onto the resin on the carrier film as the carrier film moves along the conveyor.
MIXTURE OF NON-REACTIVE THERMOPLASTIC POLYMER AND REACTIVE THERMOPLASTIC POLYMER AND USE THEREOF FOR PREPARING COMPOSITES
The use of a composition including a mixture of at least one non-reactive thermoplastic polymer of Tg >40° C., especially >100° C., in particular >120° C., and at least one reactive thermoplastic prepolymer, with a fibrous material, for the preparation of a fibrous material impregnated with the composition, the composition having an initial melt viscosity during the impregnation, as measured in plate-plate rheology under 1 Hz and 2% strain, at a temperature of 300° C., of less than the viscosity of the same composition devoid of reactive prepolymer, measured under the same conditions, and/or a ductility, after in situ polymerization of the reactive thermoplastic prepolymer in the composition during the impregnation and after the impregnation, that is at least equivalent to the ductility of the same composition devoid of non-reactive thermoplastic polymer, and of which said reactive thermoplastic prepolymer is polymerized to the same number-average molecular mass (Mn).