B29B2017/0293

RECOVERING POLYOLEFIN POLYMER FROM THREE-DIMENSIONAL PRINTED OBJECTS
20230357529 · 2023-11-09 ·

A method of recovering polyolefin polymer from a three-dimensional printed object can include dissolving a polyolefin polymer of a three-dimensional printed object in a polyolefin-dissolving solvent to generate dissolved polyolefin polymer from the three-dimensional object, wherein the three-dimensional printed object includes from about 0.1 wt % to about 10 wt% particulate fusing compound and from about 90 wt% to about 99.9 wt% polyolefin polymer. The method can further include separating the particulate fusing compound from the polyolefin-dissolving solvent and the dissolved polyolefin polymer, and evaporating the polyolefin-dissolving solvent from the dissolved polyolefin polymer.

Feedstock purification of polyester waste for recycling processes

Pre-treating a waste polyester material with dichloromethane (DCM) produces a purified polyester for reuse. The purified polyester can be recycled via any chemical or mechanical recycling process. Where the waste polyester material includes non-polyester contaminants, the DCM-treated polyester material produces a slurry that includes the DCM, a solid component that includes a polyester monomer product for reuse, and a waste liquid component where the non-polyester contaminants can be filtered from the top of the liquid component.

Feedstock engineering of polyester waste for recycling processes

A waste polyester material is prepared for recycling by dissolving the material in a solution comprising hexafluoroisopropyl (HFIPA) and a chlorinated hydrocarbon, such as dichloromethane (DCM) and/or an aromatic hydrocarbon, such as toluene or xylene, to form a dissolved polyester sample. The dissolved polyester may be prepared for recycling by evaporation, spray drying, and/or precipitation, which produces a purified solid polyester product. The dissolution solution, which is separated from the purified solid polyester product, is also recycled through distillation with purification.

Textile recycling
11713528 · 2023-08-01 · ·

A textile recycling method receives textile-waste-to-be-recycled, sorts the waste to isolate cellulose-containing articles from non-cellulose-containing articles, and re-sizes at least some of the cellulose-containing articles to create feedstock. The feedstock is processed in a cellulose solvent reactor, which has at least one ionic liquid. The ionic liquid dissolves intermolecular cellulose bonds of the feedstock to create a spinning dope. Cellulose fibers dissolved in the cellulose-bearing spinning dope solution are extruded in a cellulose coagulation bath reservoir to reconstitute at least some of the cellulose fibers, and the reconstituted fibers are wet-spun to form a continuous cellulose thread that is commercially indistinguishable from virgin fiber thread. Synthetic fiber material is vacuum-extracted or mechanically extracted from the cellulose-bearing solution and recycled into a continuous synthetic thread. Original color of textile-waste-to-be-recycled can be retained or removed, and new color can be added.

Aldehyde content reduction process and recycled polyolefin with low aldehyde content
11518863 · 2022-12-06 · ·

Disclosed is a process for treating plastic waste chips containing a blend of polypropylene and polyethylene in an amount of at least 83.0 wt.-% to less than 100 wt.-% and further containing C7 to C11 aldehydes in an amount of 8000 ppb to 20000 ppb and limonene in an amount of 5 ppm to 500 ppm, the process comprising subjecting said plastic waste chips, in a fixed bed without stirring under standard pressure or reduced pressure, to a gas flow for achieving a Reynolds number in the range of 35 to 1200 at a temperature in the range of 20° C. to a point 10° C. below the Vicat softening point (10N, ISO 306) of said plastic waste and recovering the treated plastic waste chips containing C7 to C11 aldehydes in a total amount of 50 ppb to less than 5000 ppb limonene in an amount of 0.5 to 5 ppm.

METHODS FOR PRODUCING POLYMER FIBERS AND POLYMER FIBER PRODUCTS FROM MULTICOMPONENT FIBERS
20220333276 · 2022-10-20 · ·

The present invention relates to methods of producing polymer fibers and polymer fiber products and materials recovery from these processes. It is an object of this invention to produce polymer fibers and products that include these fibers using selective dissolution of multicomponent fiber and to recover the dissolved polymer and solvent for subsequent use.

Methods for manufacturing carbon fiber and for manufacturing carbon fiber reinforced resin composition
11440222 · 2022-09-13 · ·

A method for manufacturing a carbon fiber is provided which involves: (1) immersing a carbon fiber composite material (CFC) in an acidic aqueous solution to elute at least a part of a resin component of the CFC, to thereby obtain a substantially fibrous product; and (2) immersing the substantially fibrous product obtained in step (1) in an alkaline aqueous solution to elute at least a part of a resin component of the substantially fibrous product, to thereby obtain a fibrous product. A method for manufacturing a carbon fiber reinforced resin composition is provided which involves manufacturing a carbon fiber by the above method and manufacturing a carbon fiber reinforced resin composition using the resulting carbon fiber. Using these methods, it is possible to recover and recycle a carbon fiber from a carbon fiber composite material (CFC) at a low cost without deteriorating the carbon fiber.

METHOD AND SYSTEM FOR THE ELIMINATION OF ODOURS IN RECYCLED PLASTICS
20220298323 · 2022-09-22 ·

The invention relates to a method and system for the elimination of odours in recycled plastic materials, which comprises the steps of: separating and conditioning the plastic; shredding the plastic by means of a bladed shredded, which reduces the plastic into powder-sized particles; chemically washing with a surfactant, which is carried out in a stirring tank; rinsing the plastic material to eliminate dirt and the chemicals used, which is carried out in a rinsing reactor; mechanically drying the clean material in a dryer; and deodorising the plastic, wherein volatile organic compounds (VOCs) are removed from the clean, dry material by means of steam distillation, deodorisation being performed in a steam distillation column, the VOC-free plastic exiting through the bottom part of the column.

Three-dimensional electronic device through organic solvent plasticization process of polymer frame, and method for manufacturing same

Provided are a three-dimensional electronic device manufactured through a polymer frame solvent-plasticizing process and a method for manufacturing the three-dimensional electronic device including a polymer frame configured to have a planar figure-like shape so as to have a polygonal bottom and adjacent surfaces which are formed to be extended from respective edges of the bottom; and a flexible electronic device which is transferred to the polymer frame. The polymer frame is exposed to organic solvent vapor and has a change in Young's modulus.

PROCESS FOR RECOVERING SULFOPOLYESTER

The present disclosure provides a process of recovering sulfopolyester comprising reduced impurity. Sulfopolyester is recovered from a composite material comprising water-dispersible sulfopolyester polymer and at least one non-water-dispersible polymer. The process includes washing the composite material comprising water-dispersible sulfopolyester with a solvent composition. The recovered sulfopolyester can be generated as a concentrated aqueous dispersion, a polymer melt, or a sulfopolyester solid.