A system for densification of recycled pre-preg fibers may include a cutting device configured to receive the recycled pre-preg fibers having various lengths, and cut the recycled pre-preg fibers to produce cut fibers having a desired length, and a mixer configured to mix wetted, cut fibers to generate bound fibers having an increased bulk density relative to a bulk density of the cut fibers.

A separation device includes a first shredding unit, and a first separation unit. The first shredding unit shreds a disposable diaper (processing target) containing a plastic (first material) and a water-absorbent polymer (second material) adhering to the plastic. The first separation unit has a first tubular portion, and a first beating member. The first separation unit separates the water-absorbent polymer passing through first holes from the disposable diaper by beating the disposable diaper with a plate surface of the first beating member with the first tubular portion being rotated in a state in which the disposable diaper shredded by the first shredding unit is accommodated therein.

Methods of amending soil to improve porosity and reduce compaction are provided. The method includes providing a carpet product. The method further includes separating the carpet product into fiber and granules. The method also includes adding the granules to the soil. The method can also include impacting the carpet product with a rotary impact separator. The method can also include impacting the carpet product with a hammer mill.

A system and method for freezing and breaking down tires or other materials is disclosed. The system and method for freezing and breaking down tires includes using a shredder to shred the tires, using a filter to screen the tire shreds, using a water sprayer to rinse the tire shreds, using a freezing tunnel to freeze the tire shreds before they are crushed into tire grains, using a magnet to remove any metallic fibers, filtering out any oversized tire grains for re-freezing and re-crushing, and using a separator to separate out any oversized or undersized pieces before bagging the final tire grains for re-use and recycling.

A thermal insulation batt is created from recycled carpet fibers and fire resistant cotton shoddy bonded by staples of bi-component fiber having a polyester core and low melting polymeric sheath. The low melting polymeric sheath melts at a temperature well below the melting or degradation temperature of any of the carpet fibers from the recycled carpets. Since the sheath has a small thickness, the amount of melt created is small and bonding occurs only between the bi-component staple fiber and adjacent carpet fiber or fire resistant cotton shoddy without melt overflow. The rigidized thermal insulation batt can be used in a building between studs and may be used in an automobile door for sound proofing. This product is particularly well suited for use as acoustic and thermal insulation in buildings as non-load bearing partitions in interior offices of commercial buildings. This bonded low density composite fibrous structure has fire retarding constituents incorporated within the batt to retard propagation of building fire. These stated uses are non-limiting; and other uses are contemplated, including automobile interior structures.

This metal film and resin separation method is a method of putting synthetic resin waste in which a metal film adheres to a synthetic resin into a separation chamber in a casing, rotating a hammer rotor in the separation chamber, and separating and recovering the metal film and synthetic resin. While rotating the hammer rotor, the synthetic resin waste in the separation chamber is crushed, and a temperature in the separation chamber is increased to an exfoliation temperature which is higher than a normal temperature and less than a temperature at which the synthetic resin starts melting. While holding the temperature in the separation chamber at the exfoliation temperature, the synthetic resin waste is crushed and the metal film is exfoliated from the synthetic resin.

Methods and apparatus are provided for the separation of a feedstock stream comprising a principle component and at least one secondary component such that at least one component has greater friability that the others using a rotary impact separator. The methods allow the recovery of two or more streams, one rich in the more friable component, and one lean in the more friable component.

Methods of amending soil to improve porosity and reduce compaction are provided. The method includes providing a carpet product. The method further includes separating the carpet product into fiber and granules. The method also includes adding the granules to the soil. The method can also include impacting the carpet product with a rotary impact separator. The method can also include impacting the carpet product with a hammer mill.

A separation device includes a first shredding unit, a first beating unit, and a first separation unit. The first shredding unit shreds a disposable diaper (processing target) containing a plastic (first material) and a water-absorbent polymer (second material) adhering to the plastic. The first beating unit beats the disposable diaper shredded by the first shredding unit with a first beating member, thereby promoting dissociation of the water-absorbent polymer from the plastic. The first separation unit rotates a first tubular portion in a state in which the disposable diaper beaten by the first beating unit is accommodated therein, thereby separating the water-absorbent polymer passing through first holes from the disposable diaper.

A thermal insulation batt is created from recycled carpet fibers and fire resistant cotton shoddy bonded by staples of bi-component fiber having a polyester core and low melting polymeric sheath. The low melting polymeric sheath melts at a temperature well below the melting or degradation temperature of any of the carpet fibers from the recycled carpets. Since the sheath has a small thickness, the amount of melt created is small and bonding occurs only between the bi-component staple fiber and adjacent carpet fiber or fire resistant cotton shoddy without melt overflow. The rigidized thermal insulation batt can be used in a building between studs and may be used in an automobile door for sound proofing. This product is particularly well suited for use as acoustic and thermal insulation in buildings as non-load bearing partitions in interior offices of commercial buildings. This bonded low density composite fibrous structure has fire retarding constituents incorporated within the batt to retard propagation of building fire. These stated uses are non-limiting; and other uses are contemplated, including automobile interior structures.