B29C31/044

Methods for fiber reinforced additive manufacturing
10821662 · 2020-11-03 · ·

Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an extrusion nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to extruding the filament from the extrusion nozzle.

Method and apparatus for fabricating a composite object

A method for fabricating a composite object with a computer-controlled apparatus, and the apparatus therefor. The comprises a reservoir containing liquid, curable first material, means to selectively solidify the first material and means to selectively deposit a second material. The method involves the steps of selectively depositing portions of the second material, and selectively solidifying portions of the first material, such that the solidified portions of the first material and the deposited portions of the second material form the composite object.

Sinterable separation material in additive manufacturing

According to one aspect, embodiments of the invention provide a method of 3D printing, comprising depositing a model material in successive layers to form a part, the model material being a metal composite including greater than 50% by volume metal powder and less than 50% by volume a first removable binder, depositing the model material in successive layers to form a support structure adjacent the part, depositing a sinterable separation material between a surface of the part and a surface of the support structure, the sinterable separation material formed from 10-40% by volume ceramic powder and greater than 50% by volume a second removable binder, debinding the first removable binder of the model material and the second removable binder of the sinterable separation material, and sintering the part, the support structure, and the sinterable separation material at a temperature profile that sinters the model material and the sinterable separation material.

METHODS AND SYSTEMS FOR STEREOLITHOGRAPHY THREE-DIMENSIONAL PRINTING
20200316865 · 2020-10-08 ·

The present disclosure provides method and systems for printing a three-dimensional (3D) object. A method for 3D printing may comprise providing a mixture comprising (i) a polymeric precursor, (ii) a photoinitiator configured to initiate formation of a polymeric material from the polymeric precursor, and (iii) a photoinhibitor configured to inhibit the formation of the polymeric precursor. The method may comprise exposing the mixture to (i) a first light to cause the photoinitiator to initiate formation of the polymeric material, thereby to print the 3D object, and (ii) a second light to cause the photoinhibitor to inhibit the formation of the polymeric material. During printing of the 3D object, a ratio of (i) an energy of the second light sufficient to initiate formation of the polymeric material relative to (ii) an energy of the first light sufficient to initiate formation of the polymeric material may be greater than 1.

IMPRINT APPARATUS AND METHOD OF MANUFACTURING ARTICLE
20200285159 · 2020-09-10 ·

The present invention provides an imprint apparatus that forms an imprint material pattern on a substrate by using a mold, comprising: a discharge unit on which a plurality of discharge outlets configured to discharge an imprint material are arranged; a measurement unit configured to measure a relative tilt between the discharge unit and the substrate; and a control unit configured to control a process of causing the discharge unit to discharge the imprint material while relatively moving the discharge unit and the substrate to each other, wherein the control unit is configured to change a relative movement direction of the discharge unit and the substrate in the process in accordance with the relative tilt measured by the measurement unit so as to reduce an arrangement error of the imprint material, discharged from the plurality of discharge outlets, on the substrate.

APPARATUS AND METHOD FOR DISPENSING AND CURING OF LIQUID MEDIA

The present invention relates to an apparatus for dispensing and curing of liquid media, comprising a supply system comprising at least one reservoir for the liquid medium, a nozzle for ejecting the liquid medium into a mould (10) and/or onto a workpiece and means (22) connecting the nozzle and the reservoir; and a microwave system (16,18) which comprises a microwave source (16) for producing microwave radiation for irradiating the liquid medium in an irradiation zone (20) in the supply system, wherein the irradiation zone (20) is arranged between the reservoir and the nozzle. The apparatus further comprises a displacement assembly for translating and/or rotating the nozzle with respect to the mould (10) and/or the workpiece in a controlled manner. According to further aspects, the invention also relates to a system and a method for dispensing and curing of liquid media.

Method of producing transdermal absorption sheet
10639822 · 2020-05-05 · ·

A method of producing a transdermal absorption sheet including: preparing a mold having needle-like recessed portions including tapered inlet portions; preparing a liquid feeder including an opening portion and a lip land portion; filling the needle-like recessed portions with a solution by feeding the solution to the mold and moving the liquid feeder in a traveling direction while bringing an upstream end of the lip land portion on an upstream side of the liquid feeder in the traveling direction into contact with the mold; and forming needle portions and a sheet portion using a polymer solution. In the filling of the solution, when the upstream end of the lip land portion on the upstream side aligns with an upstream side inlet surface of one of the needle-like recessed portions, the shortest distance from a downstream side inlet surface of the needle-like recessed portion to a surface of the lip land portion on the upstream side is 220 m or less.

SUPPORTS FOR SINTERING ADDITIVELY MANUFACTURED PARTS
20200079027 · 2020-03-12 ·

According to one aspect, embodiments herein provide a method of reducing distortion in an additively manufactured part comprising forming a shrinking platform from a composite including metal particles embedded in a first matrix, forming shrinking supports from the composite, forming a part from the composite upon the shrinking platform and shrinking supports, forming an interior structure in at least one of the shrinking platform, the shrinking supports, and the part having a plurality of chambers with interconnections therebetween, forming from the shrinking platform, the sintering supports, and the part a portable assembly, and debinding the first matrix in the portable assembly to form a portable assembly in a brown state, wherein debinding the first matrix includes penetrating a fluid debinder into the interior structure of the at least one of the shrinking platform, the shrinking supports, and the part to debind the first matrix from within the interior structure.

Supports for sintering additively manufactured parts
10556384 · 2020-02-11 · ·

A method comprising depositing, in layers, a shrinking platform formed from a composite including metal particles embedded in a first matrix, depositing shrinking supports of the composite upon the shrinking platform, forming a separation clearance dividing at least one shrinking support into fragments, depositing, from the composite, a part upon the shrinking platform and shrinking supports, depositing a separation material intervening between the part and the shrinking supports, the separation material including a ceramic powder and a second matrix, and forming, from the shrinking platform, shrinking supports, separation material, and part, a portable platform assembly in a green state, wherein the shrinking support is configured to prevent the portable platform assembly from distorting from gravitational force during sintering of the metal particles of the assembly in a brown state, and wherein the ceramic powder of the separation material is configured to separate the shrinking support from the part following sintering.

Method and Apparatus for Fabricating a Composite Object
20190275783 · 2019-09-12 ·

A method for fabricating a composite object with a computer-controlled apparatus, and the apparatus therefor. The comprises a reservoir containing liquid, curable first material, means to selectively solidify the first material and means to selectively deposit a second material. The method involves the steps of selectively depositing portions of the second material, and selectively solidifying portions of the first material, such that the solidified portions of the first material and the deposited portions of the second material form the composite object.