B29C31/044

SUPPORTS FOR SINTERING ADDITIVELY MANUFACTURED PARTS
20190118484 · 2019-04-25 ·

According to one aspect, embodiments herein provide a method comprising forming a shrinking platform of model material above a build plate, the model material including sinterable metal particles and a first binder, forming a support structure of the model material extending up from the shrinking platform, forming a first portion of the part from successive layers of the model material above the support structure, forming a release layer intervening between a surface of the part and an opposing surface of the support structure or between a surface of the shrinking platform and an opposing surface of the build plate, the release layer including a dispersed ceramic powder and a second binder, and supporting the part, the release layer, and the support structure upon the shrinking platform to form a platform-integrating part assembly, the support structure being configured to prevent the first portion from distorting from gravitational force during sintering.

SUPPORTS FOR SINTERING ADDITIVELY MANUFACTURED PARTS
20190118485 · 2019-04-25 ·

A method comprising forming a shrinking platform of layers of a composite, the composite including a metal particulate filler in a first matrix, forming a shrinking support of layers of the composite upon the shrinking platform, forming a first release layer of a release material upon the shrinking support, the release material including a ceramic particulate and a second matrix, and forming a part of the composite upon the shrinking support to form a portable assembly from the combined shrinking platform, shrinking support, release layer and part, wherein substantially horizontal portions of the part are vertically supported by the shrinking platform, wherein the first release layer is configured, after sintering, to separate the part from the shrinking support and to allow the part to be readily removed from the shrinking support, and wherein the shrinking support is configured to prevent the part from distorting during sintering.

Methods for stereolithography three-dimensional printing
10245785 · 2019-04-02 · ·

The present disclosure provides method and systems for printing a three-dimensional (3D) object. A method for 3D printing may comprise providing a mixture comprising (i) a polymeric precursor, (ii) a photoinitiator configured to initiate formation of a polymeric material from the polymeric precursor, and (iii) a photoinhibitor configured to inhibit the formation of the polymeric precursor. The method may comprise exposing the mixture to (i) a first light to cause the photoinitiator to initiate formation of the polymeric material, thereby to print the 3D object, and (ii) a second light to cause the photoinhibitor to inhibit the formation of the polymeric material. During printing of the 3D object, a ratio of (i) an energy of the second light sufficient to initiate formation of the polymeric material relative to (ii) an energy of the first light sufficient to initiate formation of the polymeric material may be greater than 1.

SUPPORTS FOR SINTERING ADDITIVELY MANUFACTURED PARTS
20190084244 · 2019-03-21 ·

A method comprising depositing, in layers, a shrinking platform formed from a composite including metal particles embedded in a first matrix, depositing shrinking supports of the composite upon the shrinking platform, forming a separation clearance dividing at least one shrinking support into fragments, depositing, from the composite, a part upon the shrinking platform and shrinking supports, depositing a separation material intervening between the part and the shrinking supports, the separation material including a ceramic powder and a second matrix, and forming, from the shrinking platform, shrinking supports, separation material, and part, a portable platform assembly in a green state, wherein the shrinking support is configured to prevent the portable platform assembly from distorting from gravitational force during sintering of the metal particles of the assembly in a brown state, and wherein the ceramic powder of the separation material is configured to separate the shrinking support from the part following sintering.

Application Device And Method For Dispensing A Formed Fibre Composite Strand

A mobile application device for dispensing a formed fibre composite strand has: a coupling unit for detachably fastening the application device to the handling device for moving the application device; a preforming unit for continuously forming an unprocessed fibre strand into a formed fibre strand with a formed fibre cross section settable by the preforming unit; an impregnating unit for continuously developing the formed fibre strand into a fibre composite strand by impregnation with a matrix material; and a postforming unit for continuously pressing the fibre composite strand to and through the dispensing unit and having a drive unit and an adjustable dispensing unit for continuously forming a fibre composite strand into a formed fibre composite strand with a dispensing cross section settable by the dispensing unit and for dispensing the same such that the formed fibre cross section is at least 70% congruent with the dispensing cross section.

ADDITIVE MANUFACTURING APPARATUS AND METHOD FOR DELIVERING MATERIAL TO A DISCHARGE PUMP
20190047225 · 2019-02-14 ·

An additive manufacturing apparatus and method having a flexible delivery system for delivering pellets from a stationary material receiving area to a movable discharge pump. The flexible delivery system includes a flexible tube, an air compressor and an air-material separator. The air compressor is connected to an end of the flexible tube to direct controlled compressed air through the flexible tube. The air-material separator has a material receiving chamber which receives the pellets from the flexible tube through a material receiving opening. The material receiving chamber extends to a nozzle feeding opening and a nozzle feeding tube. The material receiving chamber has an exhaust opening through which the compressed air is vented out of the air-material separator.

METHODS AND SYSTEMS FOR STEREOLITHOGRAPHY THREE-DIMENSIONAL PRINTING
20180361666 · 2018-12-20 ·

The present disclosure provides method and systems for printing a three-dimensional (3D) object. A method for 3D printing may comprise providing a mixture comprising (i) a polymeric precursor, (ii) a photoinitiator configured to initiate formation of a polymeric material from the polymeric precursor, and (iii) a photoinhibitor configured to inhibit the formation of the polymeric precursor. The method may comprise exposing the mixture to (i) a first light to cause the photoinitiator to initiate formation of the polymeric material, thereby to print the 3D object, and (ii) a second light to cause the photoinhibitor to inhibit the formation of the polymeric material. During printing of the 3D object, a ratio of (i) an energy of the second light sufficient to initiate formation of the polymeric material relative to (ii) an energy of the first light sufficient to initiate formation of the polymeric material may be greater than 1.

ADDITIVE LATHE THAT PRINTS IN CYLINDRICAL COORDINATES
20180297280 · 2018-10-18 ·

An additive lathe integrates the advantages of additive manufacturing (also called 3d printing) with the cylindrical motion of a lathe to reduce material waste, print times, and increase creative potential. A post-processing system allows for an improved surface finishing on parts. The additive lathe no longer prints in cartesian (X, Y, Z) coordinates as other 3D printers and instead prints using cylindrical (R, Theta, Z) coordinates. The traditional bed or build plate is replaced with a horizontal cylindrical starter bar, on which 3D printed material is deposited along and around the bar. Essentially, the additive lathe works like a conventional lathe, but in reverse. Instead of taking a cylinder and slowly removing material as the part spins, the additive lathe adds material along and around the bar iteratively building up the part. The finishing mechanism allows for the creation of a smooth outer finish on printed parts while still in the printer.

Method for producing fiber preforms

Described is a method for producing a fiber preform by deposition of reinforcing fiber bundles onto a surface including: supplying at least one continuous strand of reinforcing fibers provided with a binder to a deposition head, spreading the at least one strand in a spreader unit and conveying using a first conveying device to a longitudinal splitting device, cutting the at least one strand in the longitudinal splitting device along the longitudinal extension thereof into at least two partial strands by means of a splitting element, conveying the partial strands by means of a second conveying device to a cut-to-length unit, cutting the partial strands by means of the cut-to-length unit into reinforcing fiber bundles, and depositing the reinforcing fiber bundles onto a surface and/or reinforcing fiber bundles deposited on the surface and fixing the reinforcing fiber bundles to form the fiber preform.

Supports for sintering additively manufactured parts
10052815 · 2018-08-21 · ·

A method comprising depositing a part from layers of model material including sinterable metal particles and a first binder, the part surrounding a hole, depositing a first support structure from layers of the model material within the hole, depositing a first release layer of a release material above the first support structure and within the hole, the release material including a dispersed ceramic powder and a second binder, depositing a second release layer of a release material below the first support structure and within the hole, and forming a multipiece assembly of the part, the first and second release layers, and the first support structure, wherein, during sintering, the part and first support structure are configured to densify as a whole at a uniform rate, the release material is configured to reduce to a loose ceramic powder, and the first support structure is configured to prevent distortion of the hole.