B29C31/085

Manufacturing method for molded article of fiber-reinforced composite material and molded article of fiber-reinforced composite materials

A manufacturing method for a molded article of a fiber-reinforced composite material obtains a molded article of a fiber-reinforced composite material having a three-dimensional shape by: preparing a sheet-shaped prepreg containing reinforcing fibers and a matrix resin composition; preliminarily shaping the prepreg to produce a plurality of partial preforms having shapes obtained by dividing the shape of the molded article; producing a first partial preform group and a second partial preform group, which have the shape of the molded article, by combining the plurality of partial preforms so that the ends thereof in the direction perpendicular to the thickness direction do not overlap in the thickness direction; producing a preform by bringing the first and second partial preform groups into close contact with each other in the thickness direction; and compression molding the preform using a molding die.

Container comprising fibre material for a fibre-reinforced composite component
12005653 · 2024-06-11 · ·

The present invention relates to a container having a cavity, wherein the cavity has a cavity pressure and comprises fibre material suitable for manufacturing one or more fibre-reinforced composite components for a wind turbine blade, and at least a part of the fibre material touches a first part of a wall of the container, at least the first part of the wall consisting of a flexible airtight material, and a ratio of an entire volume of non-cured polymer in the cavity to an entire volume of the fibre material in the cavity is less than 0.3, and the container is adapted to prevent inflow of a polymer into the cavity. A method for preparing such a container is also disclosed. A method for laying fibre material into a mould is also disclosed.

Preform draping for a composite compressor casing of an axial turbine engine
10272637 · 2019-04-30 · ·

The present disclosure provides an iterative method for draping fiber plies to produce a preform for a composite wall with an organic matrix. The method comprises the sequential stacking of woven fiber plies on a template. The plies are covered with reference markings, particularly with tracer threads forming a grid pattern, the positions of the threads being indicated by means of illuminated marks projected by a laser. The reference markings of the plies are moved in turn until they coincide with their corresponding marks, thereby ensuring the correct positioning of the corresponding ply. The stack contains plies with threads orientated at 45/+45 and at 0/90. The illuminated marks change with each type of ply so as to project dedicated indications onto the plies. The present disclosure also provides a draping installation and a composite wall of a casing of an axial turbine engine, or of a motor vehicle structure.

PRODUCTION METHOD AND PRODUCTION DEVICE FOR THERMOPLASTIC RESIN COMPOSITE MATERIAL

A method of producing thermoplastic resin composite material in which a main base material containing thermoplastic resin and a sheet-like shaped auxiliary base material are integrally molded and are made into composite material. The production method includes the steps of: heating the auxiliary base material (step S1); disposing the heated auxiliary base material in a mold (step S2); disposing the main base material in the mold via the auxiliary base material (step S3); closing the mold, and pressing together and integrally molding the auxiliary base material and the main base material (step S4); and taking out the integrally-molded thermoplastic resin composite material from the mold.

Fabric handling apparatus
10265940 · 2019-04-23 · ·

A fabric handling apparatus includes a layup table, a mold disposed adjacent to the layup table, and a fabric handling array suspended above the layup table and the mold. The fabric handling array is adapted to transfer at least one fabric shape from the layup table to the mold. The fabric handling array includes a plurality of attractors in an attractor array. An orientation of the fabric handling array is alterable with respect to at least one of the layup table and the mold so that the at least one fabric shape is positionable on the mold in a predetermined orientation.

Gripping apparatus

A gripping apparatus is disclosed for gripping and holding electrically conductive, textile materials. The gripping apparatus includes a gripping device which has a gripping face for gripping and holding the textile material. With the aid of an electrical contact device, electrodes can be brought into contact with the textile material in order to bring about a current flow in the textile material.

Composite Compaction System Supported by a Number of Morphable Bag Supports
20240227326 · 2024-07-11 ·

Composite compaction system and method of use are presented. A method of supporting a composite compaction system is presented. A number of morphable bag supports of the composite compaction system is held in a retracted state. A contact face of a vacuum bag of the composite compaction system is placed in contact with a composite material on a support structure. The number of morphable bag supports is placed in an engaged state to conform to the support structure.

Apparatus for forming thick thermoplastic composite structures

A method and apparatus are used to pre-consolidate and de-bulk a thermoplastic composite ply stack prior to full consolidation and forming to the final part shape. Pre-consolidation and de-bulking is achieved by heating the ply stack to a temperature below the melting point of the thermoplastic in order to soften the plies, and then compress the ply stack.

Laying device and a method for the laying down of fibre tapes

Disclosed is a laying down device and method for the automated laying down of fiber tapes on a surface, wherein a creel is arranged on an independent positioning device that can be individually traversed in three dimensions, and tracks the movements of a laying head; also disclosed is a laying method.

Wind turbine blades

A method of making a wind turbine blade in a blade mould is described. The wind turbine blade comprises a plurality of elongate reinforcing structures each comprising a stack of strips of fibre-reinforced polymeric material, and the method comprises: stacking strips of fibre-reinforced polymeric material to form a plurality of stacks (40), each defining a longitudinal axis; aligning the stacks relative to one another in an alignment zone outside the blade mould; supporting the stacks to maintain their relative alignment; transferring the plurality of stacks into the blade mould simultaneously while maintaining the relative alignment of stacks as the stacks are transferred; and integrating the stacks with other blade materials forming the blade in the blade mould. An apparatus for use in the method is also described.