An oven for baking a thermally curable binder in a mat of mineral fibers, including plural compartments through which the mat of fibers passes successively, the mat being compressed and transported through the compartments by gas-permeable upper conveyors and lower conveyors, each compartment having a length along a direction of movement of the mat and including a mechanism introducing a hot air flow, located either below or above the fiber mat, and a mechanism extracting the air after having passed through the mat, respectively arranged either above or below the opposite face of the mat, so that the binder is progressively brought to a temperature higher than its curing temperature. In one compartment the mechanism introducing hot air includes air inlets that open partly on openings formed on a first lateral side of the compartment and partly on openings formed on the opposite lateral side of the compartment.

A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.

A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.

A film-stretching apparatus in accordance with an embodiment of the present invention includes a stretching furnace which is divided into a plurality of air amount control zones. In a case where the number of the plurality of air amount control zones is seven, a total amount of air to be discharged from, out of the plurality of air amount control zones, three air amount control zones which are located on an entrance side of the stretching furnace is controlled so as to be larger than a total amount of air to be discharged from, out of the plurality of air amount control zones, three air amount control zones which are located on an exit side of the stretching furnace.

A film-stretching apparatus in accordance with an embodiment of the present invention includes a stretching furnace which is divided into a plurality of air amount control zones. In a case where the number of the plurality of air amount control zones is seven, a total amount of air to be discharged from, out of the plurality of air amount control zones, three air amount control zones which are located on an entrance side of the stretching furnace is controlled so as to be larger than a total amount of air to be discharged from, out of the plurality of air amount control zones, three air amount control zones which are located on an exit side of the stretching furnace.

A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.

A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.

A heating system is provided having a plurality of heated zones, with at least a first zone and a second zone. The first zone receives variable input moisture fiberglass over a first conveyor system and comprises a first compression system above the first conveyor system. Each zone has a fire box at the top and an exhaust stack. Heated air is up drafted through the bottom of the first zone, where the heated air flows from the bottom through the conveyor belt, through the fiberglass media, through the tensioned compression chain, and out the exhaust stack of the first zone. The first zone establishes fiberglass loft, with the second zone providing cure of the fiberglass.

A heating system is provided having a plurality of heated zones, with at least a first zone and a second zone. The first zone receives variable input moisture fiberglass over a first conveyor system and comprises a first compression system above the first conveyor system. Each zone has a fire box at the top and an exhaust stack. Heated air is up drafted through the bottom of the first zone, where the heated air flows from the bottom through the conveyor belt, through the fiberglass media, through the tensioned compression chain, and out the exhaust stack of the first zone. The first zone establishes fiberglass loft, with the second zone providing cure of the fiberglass.

A method for baking a continuous mat of mineral or plant fibers successively includes application of an aqueous solution, containing a binder diluted in the solution, onto mineral or plant fibers, shaping of the fibers to form a continuous mat on a conveyor in motion, and heating the mat in movement through an oven by a hot air flow at a temperature higher than the curing temperature of the binder. Furthermore, at least partial drying of the mat is carried out before entry into the oven. The at least partial drying includes irradiation of the mat in movement with radiofrequency electromagnetic waves whose frequency lies between 3 MHz and 300 GHz.