B29C35/0888

METHOD OF MANUFACTURING GASKET
20180178441 · 2018-06-28 · ·

A process for producing gaskets by curing a liquid molding material applied over a plate by a dispenser, wherein in order to improve accuracy in the cross-sectional shape and/or height of the gaskets, the process comprises the steps of: using a dispenser to coat the upper surface of a plate with a liquid molding material, and form a coating layer extending endlessly in a prescribed pattern; and overlapping a molding jig on the plate, the molding jig having in a lower surface a molding groove extending endlessly in a prescribed pattern corresponding to the coating layer, correcting the cross-sectional shape of the coating layer to a cross-sectional shape that corresponds to the molding groove, and curing the coating layer.

IMPRINT APPARATUS, IMPRINT METHOD, AND ARTICLE MANUFACTURING METHOD
20180174857 · 2018-06-21 ·

An imprint apparatus cures an imprint material supplied onto a substrate held by a substrate holder by bringing a mold held by a mold holder into contact with the imprint material. The imprint apparatus includes an adjuster to adjust a distance between the substrate holder and the mold holder for contact and separation between the imprint material and the mold, an energy supply tool to supply, to the imprint material, energy for curing the imprint material supplied onto the substrate held by the substrate holder, and a controller to control the adjuster and the energy supply tool. The controller controls the adjuster so as to start separation between the imprint material and the mold in a period during which the energy supply tool supplies the energy to the imprint material that is in contact with the mold.

Reusable lens molds and methods of use thereof
09981435 · 2018-05-29 · ·

The present invention general related to a method and a reusable mold for making a contact lens, comprising a first mold half having a first mold surface in contact with a silicone containing lens forming composition and a second mold half having a second mold surface in contact with the lens forming composition. The first mold half and the second mold half are configured to receive each other such that a cavity is formed between the first mold surface and the second mold surface. The cavity defines the shape of a contact lens to be molded. The lens forming composition is polymerizable and/or crosslinkable by actinic radiation. The reusable mold has at least one of the mold halves is made from chalcogenide glasses, Zinc Selenide or Zinc Sulfide.

RESIN MOLDING METHOD AND MOLDING DIE
20180133942 · 2018-05-17 ·

A resin molding method for forming a resin molding (24) on a surface of a panel (1) includes: a molding die installation step of installing a molding die (3) formed of an elastic body on the panel (1) in such a manner as to form a cavity (7) by a molding face (10) thereof; a resistance increasing step of increasing resistance to pressure applied from the cavity (7) side with respect to the molding face (10); a resin injection step of injecting resin into the cavity (7); and a resin curing step of curing the injected resin.

Nanoimprint lithography

A mold may include a plurality of nanostructures configured to form a lithographic pattern when imprinted into a material. Imprinting may include imprinting the mold a first predetermined distance, modifying a temperature of the material, and altering a position of the mold based on the temperature modification. One or more thermal elements may alter a temperature of a first section of the material and/or one or more nanostructures for a predetermined pulse time less than an equilibrium time required for the mold and/or material to reach a stable temperature state. A first thermal element may selectively alter the temperature of a first section of the material and/or a first nanostructure and a second thermal element may selectively alter the temperature of a second section of the material and/or a second nanostructure. The one or more thermal elements may include one or more thermoelectric elements.

METHODS AND APPARATUSES FOR CASTING POLYMER PRODUCTS
20240391191 · 2024-11-28 ·

In an example method of forming a waveguide part having a predetermined shape, a photocurable material is dispensed into a space between a first mold portion and a second mold portion opposite the first mold portion. A relative separation between a surface of the first mold portion with respect to a surface of the second mold portion opposing the surface of the first mold portion is adjusted to fill the space between the first and second mold portions. The photocurable material in the space is irradiated with radiation suitable for photocuring the photocurable material to form a cured waveguide film so that different portions of the cured waveguide film have different rigidity. The cured waveguide film is separated from the first and second mold portions. The waveguide part is singulated from the cured waveguide film. The waveguide part corresponds to portions of the cured waveguide film having a higher rigidity than other portions of the cured waveguide film.

Irradiation and molding unit

The invention relates to an irradiation and molding unit which can be cooled for curing light-curable polymer compositions, a method for preparing cured polymer moldings or articles coated with cured polymers by using the irradiation and molding unit which can be cooled, as well as the use of such irradiation unit for preparing polymer moldings or polymer coated articles.

Methods for forming a lens plate for an integrated camera using UV-transparent molds and methods for forming UV-transparent molds

Suspended lenses in a spacer wafer and lens-in-a-pocket structures are replicated from UV-transparent molds. The fabrication of UV-transparent molds can include providing a substrate with pedestals, fabricating a lens on each pedestal using a step-and-repeat process, replicating an intermediate mold from the substrate with pedestals having lenses on the pedestals, and replicating a UV-transparent mold from the intermediate mold. The fabrication of UV-transparent molds can also include providing a substrate with holes, fabricating a lens in each hole and replicating a UV-transparent mold from the substrate with the holes having the lenses.

Method of forming film for a component

A method of forming a film on a component includes providing a curing device. The curing device includes a grooved receiving die, a suction device, and a UV curing system. The suction device vacuum-lifts the component into the groove and a gap between the component and the groove is thus created. A vacuum is created in the gap and a UV curing glue is injected into the gap, the UV curing glue being selected from a monomer, an oligomer, and a photoinitiator. The UV curing glue is cured by the UV curing system and the component with a cured film is easily demolded.

Microwell array articles and methods of use

The disclosure provides microstructured articles and methods useful for detecting an analyte in a sample. The articles include microwell arrays. The articles can be used with an optical system component in methods to detect or characterize an analyte.