B29C39/34

Complex shaped 3D objects fabrication

An apparatus for manufacturing of 3D objects is provided. The apparatus includes a number of material deposition heads terminated by nozzles, of which one or two nozzles are configured to deposit a first material to form a first and second pattern layers. The pattern layers are laterally shifted from each other such that when the first and second pattern layers are deposited, a space (empty volume) with a varying cross section is formed. In some examples, two or more nozzles could be used to deposit the corresponding first and second pattern layers. The nozzles could move independent of each other.

METHOD AND APPARATUS FOR PRODUCING AN ELASTICALLY DEFORMABLE SHAPED PART AND AN ELASTICALLY DEFORMABLE SHAPED PART
20220288816 · 2022-09-15 ·

A method produces an elastically deformable molded part having a number of undercut molded-part regions, by use of a mold. To provide a technique which makes it possible to produce individual molded parts which are elastically deformable and have undercut regions from soft materials in a precise and cost-effective manner, a method is performed in which a molded-part material is introduced into the mold. The mold has a shaping contour with a number of special contour regions, which are configured for shaping the number of undercut molded-part regions of the molded part, and in which the molded part is removed from the mold by at least partially deforming the mold together with the molded part therein in such a way that the molded part elastically deforms and the mold at least partially, but in any event to the extent of the special contour regions, breaks up.

Synthetic resin composition and method for hybrid manufacturing
11274169 · 2022-03-15 · ·

A liquid resin composition comprising: a first proportion of acryloyl morpholine monomers; a second proportion of a photoinitiator exhibiting photodissociation into reactive subspecies responsive to selective exposure to radiation within a spectrum, the reactive subspecies polymerizing the first proportion of acryloyl morpholine; a third proportion of a radiation blocker absorbing radiation within the spectrum to limit penetration depth of incident radiation within the spectrum in the liquid resin; a fourth proportion of a polymerization inhibitor limiting an average chain length of acryloyl morpholine polymer polymerized from the first proportion of acryloyl morpholine monomers; and a fifth proportion of a temperature-stabilizer increasing the heat-deflection temperature of acryloyl morpholine polymer polymerized from the first proportion of acryloyl morpholine monomers.

Synthetic resin composition and method for hybrid manufacturing
11274169 · 2022-03-15 · ·

A liquid resin composition comprising: a first proportion of acryloyl morpholine monomers; a second proportion of a photoinitiator exhibiting photodissociation into reactive subspecies responsive to selective exposure to radiation within a spectrum, the reactive subspecies polymerizing the first proportion of acryloyl morpholine; a third proportion of a radiation blocker absorbing radiation within the spectrum to limit penetration depth of incident radiation within the spectrum in the liquid resin; a fourth proportion of a polymerization inhibitor limiting an average chain length of acryloyl morpholine polymer polymerized from the first proportion of acryloyl morpholine monomers; and a fifth proportion of a temperature-stabilizer increasing the heat-deflection temperature of acryloyl morpholine polymer polymerized from the first proportion of acryloyl morpholine monomers.

Complex Shaped 3D Objects Fabrication
20210283830 · 2021-09-16 ·

A method employs a first polymeric material to deposit first and second pattern layers laterally shifted from each other such that laterally shifted pattern layers form between them an empty volume with a variable cross-section that varies along with the first and second pattern layers. A second polymeric material is cast in the empty volume between the first and second pattern layers to cast a complex-shaped 3D object identical in shape to the empty volume between the first and second pattern layers. Radiation is applied to cure the first and second polymeric materials. The first polymeric material is a water breakable material composition including acrylamide, methacrylamide, acrylate, acrylic acids, and acrylic acid salts, hydroxy(meth)acrylate, carboxy(meth)acrylate, acrylonitrile, carbohydrate monomers, methacrylate and polyfunctional acrylics.

Complex Shaped 3D Objects Fabrication
20210283830 · 2021-09-16 ·

A method employs a first polymeric material to deposit first and second pattern layers laterally shifted from each other such that laterally shifted pattern layers form between them an empty volume with a variable cross-section that varies along with the first and second pattern layers. A second polymeric material is cast in the empty volume between the first and second pattern layers to cast a complex-shaped 3D object identical in shape to the empty volume between the first and second pattern layers. Radiation is applied to cure the first and second polymeric materials. The first polymeric material is a water breakable material composition including acrylamide, methacrylamide, acrylate, acrylic acids, and acrylic acid salts, hydroxy(meth)acrylate, carboxy(meth)acrylate, acrylonitrile, carbohydrate monomers, methacrylate and polyfunctional acrylics.

MICROFLUIDIC DEVICE AND PREPARATION METHOD THEREFOR, AND MICROFLUIDIC SYSTEM
20210053815 · 2021-02-25 ·

Provided are a method for preparing a microfluidic device, a microfluidic device and a microfluidic system. The method includes: providing a mold having a groove; injecting a liquid metal into the groove of the mold, and solidifying the liquid metal to obtain a solid metal; separating the solid metal from the mold; providing the solid metal with an electrode; providing a cladding layer on a surface of the solid metal provided with the electrode, such that the solid metal is wrapped by the cladding layer, and at least a part of the electrode extends outside the cladding layer, so as to obtain a preform; and fixing the preform in a substrate, melting the solid metal and extending at least a part of the electrode outside the substrate, to obtain the microfluidic device.

Reusable countertop mold
10946560 · 2021-03-16 ·

A reusable countertop mold in accordance with the present invention includes at least one mold sheet, but generally a plurality of mold sheets are required to extend about a predetermined portion of a periphery of a floor mounted cabinet. The mold sheet is dimensioned and configured to ultimately form a countertop having a predetermined configuration with predetermined dimensions. The mold sheet includes a relatively thin base portion and a wall portion perpendicular to the base portion. The reusable countertop mold further includes a plurality of fastener recesses in an inner side portion of the base portion, the recesses ultimately allowing fasteners to pass through a countertop substrate and into the floor mounted cabinet, after the base portion has been inserted between the countertop substrate and the cabinet. After a countertop forming material has hardened upon the countertop substrate and the mold sheet, the base portion of the mold sheet is slidably removed from between the countertop substrate and the cabinet, thereby allowing the reusable countertop mold to be reused for another countertop forming project.

Reusable countertop mold
10946560 · 2021-03-16 ·

A reusable countertop mold in accordance with the present invention includes at least one mold sheet, but generally a plurality of mold sheets are required to extend about a predetermined portion of a periphery of a floor mounted cabinet. The mold sheet is dimensioned and configured to ultimately form a countertop having a predetermined configuration with predetermined dimensions. The mold sheet includes a relatively thin base portion and a wall portion perpendicular to the base portion. The reusable countertop mold further includes a plurality of fastener recesses in an inner side portion of the base portion, the recesses ultimately allowing fasteners to pass through a countertop substrate and into the floor mounted cabinet, after the base portion has been inserted between the countertop substrate and the cabinet. After a countertop forming material has hardened upon the countertop substrate and the mold sheet, the base portion of the mold sheet is slidably removed from between the countertop substrate and the cabinet, thereby allowing the reusable countertop mold to be reused for another countertop forming project.

Dry adhesives and methods for making dry adhesives
10774246 · 2020-09-15 · ·

A dry adhesive and a method of forming a dry adhesive. The method includes forming an opening through an etch layer and to a barrier layer, expanding the opening in the etch layer at the barrier layer, filling the opening with a material, removing the barrier layer from the material in the opening, and removing the etch layer from the material in the opening.