The process includes a die comprising a bottom die (10) and a male part (20) able to close the cavity in such a way as to define a closed forming chamber (F). The bottom die (10) has an upper mouth that delimits the cavity (15), having an open upper surface substantially open in an upwards direction and a lateral surface internal of the cavity of the bottom die and forming an angle with the upper surface. The male part (20) has a central portion (21) able to close the surface of the cavity (15) and a peripheral edge able to adhere to the upper surface of the upper mouth, such as to realize a closing of the forming chamber only by means of contact along the upper surface, the peripheral edge lacking a vertical surface able to slide snugly contactingly with the lateral surface of the upper mouth (11). The process comprises: inserting a batch of non-spongy/foam thermoplastic material having a greater density than 0.9 Kg/dm3, in the solid state and in small pieces, into the cavity of the female component, supplying heat to the parts of the die, up to producing at least a partial melting of the batch located in the cavity of the die, nearing the two parts of the die to one another, by action of a thrust able to deform the batch in the at least partially molten state, the movement leading to a reduction of a distance between the upper mouth and the peripheral edge up to reciprocal contact thereof.

A method for molding fiber-reinforced plastic. A core is formed in a desired shape by accommodating, in a flexible bag, a grain group containing plurality of grains. The core is placed inside a prepreg containing resin and fibers, and the prepreg, in which the core is housed is placed in a molding die and compression molded. When doing so, the grain group contains first and second grains (a,b) that satisfy the equation (1). (1) 1.1(Da/Db)2.0 In the equation Da is the grain diameter of the grains (a), and Db is the grain diameter of the grain (b). When using a molding die to mold a molded article having a cavity, the above mentioned molding method enables an increase in the internal pressure of the core in order to change the peripheral surface area of the core, without using a pressurized gas and/or pressurized liquid.

A method for molding fiber-reinforced plastic. A core is formed in a desired shape by accommodating, in a flexible bag, a grain group containing plurality of grains. The core is placed inside a prepreg containing resin and fibers, and the prepreg, in which the core is housed is placed in a molding die and compression molded. When doing so, the grain group contains first and second grains (a,b) that satisfy the equation (1). (1) 1.1(Da/Db)2.0 In the equation Da is the grain diameter of the grains (a), and Db is the grain diameter of the grain (b). When using a molding die to mold a molded article having a cavity, the above mentioned molding method enables an increase in the internal pressure of the core in order to change the peripheral surface area of the core, without using a pressurized gas and/or pressurized liquid.

Provided is a method for manufacturing a fiber-reinforced plastic molded body by which, when a molded article having a hollow part is being molded using a molding mold, it is possible to deform the peripheral surface area of a core by increasing the pressure inside the core without using pressurized gas or pressurized fluid. A group of particles and the like including a particle group and a core block is accommodated in a flexible bag to form a core. The particle group is composed of multiple rigid particles. The core is arranged inside a prepreg containing a resin and fibers, and the prepreg including the core is arranged inside a molding mold and is molded by applying pressure.

Methods of manufacturing composite workpieces that include adding an expandable element to an internal volume of a constraining container proximate to a uncured composite workpiece supported on a rigid form, where the expandable element is configured to expand when a predetermined change is produced in an attribute of the expandable element; expanding the expandable element by producing the predetermined change in the attribute of the expandable element, so that an expansion of the expandable element applies pressure to the workpiece supported on the rigid form within the internal volume, and curing the composite workpiece while the resulting pressure is applied to the workpiece supported on the rigid form.

Provided is a method for producing an inorganic fiber-bonded ceramic material, which can produce, at a high yield, an inorganic fiber-bonded ceramic material with fewer defects, and with an end part and a central part equivalent to each other in microstructure and mechanical properties, and also makes it possible to increase the ceramic material in size. The method for producing an inorganic fiber-bonded ceramic material is characterized in that it includes: a first pressing step of setting, in a carbon die, a laminate to be surrounded by a ceramic powder, the laminate obtained by stacking a coated inorganic fiber shaped product including an inorganic fiber part of inorganic fibers that have a pyrolysis initiation temperature of 1900 C. or lower, and a surface layer of an inorganic substance for bonding the inorganic fibers to each other, and pressing the laminate at a temperature of 1000 to 1800 C. and a pressure of 5 to 50 MPa in an inert gas atmosphere; and a second pressing step of pressing a ceramic coated laminate obtained in the first pressing step at a temperature of 1600 to 1900 C., which is higher than that in the first pressing step, and at a pressure of 5 to 100 MPa in an inert gas atmosphere.

Improved solventless processing technology for additive blends containing a polymer carrier, including those which have high level of additives, is described. High concentrations of low-melting, sticky additives lead to phase separation and extrusion instability, such that pellets cannot be formed from such additive blends by traditional extrusion process. These blends include those with a high level of active additives that have been described in the literature as Type A Superblends. Here a polymer typically acts as the carrier of the additives. The new and improved technology involves the solid state compaction processing, using a tubular die, of such impossible-to-pelletize additive blends of the Type A composition to produce commercially useful pelletized additive blends.

A process of preparing an ultra-high molecular weight polyethylene (UHMWPE) anti-wear composite material modified by a manganese phosphate nanosheet is as follows: a trihydrate manganese phosphate nanosheet and UHMWPE powder are prepared firstly, and then the trihydrate manganese phosphate nanosheet is mechanically mixed with UHMWPE powder to form mixed powder; finally, the mixed powder is heated, molded, melted, and solidified using a hot-pressing method; and after cooling and demolding, the modified UHMWPE anti-wear composite material is obtained. Since the trihydrate manganese phosphate nanosheet can form a manganese phosphate film during a friction process, the manganese phosphate film can effectively reduce the deformation and tearing of friction surfaces of materials, thereby improving the anti-friction and anti-wear performance of UHMWPE. The friction coefficient, wear depth, and width of the UHMWPE anti-wear composite material under dry friction conditions are significantly improved.

A method for producing a hologram on a curved substrate plate includes providing a curved substrate plate having a substrate surface, the actual geometry of which is subject to a tolerance deviation with respect to a predetermined desired geometry; providing an inflatable cushion with a cushion surface that can be deformed under the effect of pressure and is preformed into the predetermined desired geometry or with a predetermined deviation therefrom; applying a holographic master in the form of a flexible thin layer to the deformable cushion surface and applying a hologram-recording layer to the substrate surface; pressing or placing the holographic master onto the hologram-recording layer by way of the cushion surface deformed to the actual geometry, thereby achieving full surface-area contact between them with a substantially constant predetermined layer thickness of the hologram-recording layer, and exposing the hologram-recording layer to form a hologram.

Disclosed herein is a method of fabrication used in conjunction with simplified fabrication process such as sheet cutting or additive material manufacturing which can cure many deficiencies of laminar bonding or assembly processes including curing of micro-voids or delamination between layers of a component, as well as enabling the combination of components to form a more complex assembly. This method includes the steps of: providing a first component having been formed of a plurality of planar layers; providing a compaction vessel; providing a granular support medium to the interior of the compaction vessel; placing the first component into the granular support medium within the compaction vessel so as to fully encompass the first component or component assembly; heating the granular support and the primary component within the compaction vessel; and applying a compaction force so as to bond or re-fuse the planar layers together.