B29C43/12

Resin impregnation measurement device
11623374 · 2023-04-11 · ·

A resin impregnation measurement device includes a jig and a resin impregnation sensor. The jig is formed into an inner surface shape of a protrusion of a stringer. The jig includes outer surfaces including a facing surface that is to face an inner surface of the protrusion. The resin impregnation sensor is disposed on the facing surface of the jig.

Method for manufacturing a compressed insulation panel for a vacuum insulated structure

A method for manufacturing an insulation member for an appliance includes the steps of forming a porous bag with a woven fabric, filling the porous bag with insulation materials, heat sealing the porous bag, vibrating the porous bag to define a pillow, compressing the pillow within a mold to define a compressed insulation member, and evacuating the compressed insulation member within an insulated structure to define a vacuum insulated structure.

Fluoroelastomer covered elastomeric tooling for composite manufacturing

A multi-layer elastomeric tooling for the manufacturing of composite structures is disclosed. The tooling comprises an elastomeric base material with an outer layer of fluoroelastomer. The base material can, in certain embodiments, be selected for its mechanical or thermal performance or low cost without the limitation of being a contact material. The outer material can, in various embodiments, have inferior mechanical properties, or durometers different than the base material or can be a contact or barrier material.

NON-POLYIMID BASED THERMOPLASTIC FILM AS VACUUM BAG MATERIAL FOR CONSOLIDATION OF THERMOPLASTIC COMPOSITE MATERIALS SYSTEMS AND METHODS
20230191668 · 2023-06-22 · ·

A method for consolidating a thermoplastic component includes positioning a thermoplastic vacuum bagging film (e.g., PAEK or PEEK) over a thermoplastic preform (e.g., PPS or LM PAEK) to be consolidated, vacuum consolidating the thermoplastic component with the thermoplastic vacuum bagging film to form the thermoplastic component, and removing the thermoplastic vacuum bagging film from the consolidated thermoplastic component.

PLIABLE STRUCTURES AND ASSOCIATED METHODS AND SYSTEMS FOR REPLICATING A CONTOUR OF A SURFACE
20230182412 · 2023-06-15 · ·

A pliable structure includes a first impermeable layer, a second impermeable layer opposed from the first impermeable layer to at least partially define an internal volume between the first impermeable layer and the second impermeable layer, and a flow media layer disposed in the internal volume.

PLIABLE STRUCTURES AND ASSOCIATED METHODS AND SYSTEMS FOR REPLICATING A CONTOUR OF A SURFACE
20230182412 · 2023-06-15 · ·

A pliable structure includes a first impermeable layer, a second impermeable layer opposed from the first impermeable layer to at least partially define an internal volume between the first impermeable layer and the second impermeable layer, and a flow media layer disposed in the internal volume.

SYSTEM AND METHOD FOR FORMING STACKED MATERIALS

A system for forming stacked material includes a housing defining an interior space. The housing includes a bottom wall and a side wall coupled to the bottom wall. At least one tool is configured to shape the stacked material. The at least one tool is disposed within the interior space. A membrane extends at least partially over the bottom wall and is spaced a distance from the bottom wall. The membrane is configured to move towards the bottom wall. At least one intensifier mechanism is disposed in the interior space and is configured to induce a force against a portion of the stacked material and against the at least one tool as the membrane is moved towards the bottom wall.

SYSTEM AND METHOD FOR FORMING STACKED MATERIALS

A system for forming stacked material includes a housing defining an interior space. The housing includes a bottom wall and a side wall coupled to the bottom wall. At least one tool is configured to shape the stacked material. The at least one tool is disposed within the interior space. A membrane extends at least partially over the bottom wall and is spaced a distance from the bottom wall. The membrane is configured to move towards the bottom wall. At least one intensifier mechanism is disposed in the interior space and is configured to induce a force against a portion of the stacked material and against the at least one tool as the membrane is moved towards the bottom wall.

METHODS AND SYSTEMS INCLUDING PRESSURIZED HOUSINGS FOR FORMING MATERIALS

A system for forming material includes a housing including at least one wall defining an interior space. The housing is configured to contain a pressurized fluid in the interior space. The system also includes at least one tool configured to shape the material. The at least one tool is movable along a path from a first position external to the housing to a second position at least partially within the interior space. The system further includes a membrane extending at least partially in the path of the at least one tool.

Method for manufacturing structure, method for preparing skin material, and method for setting heating condition for skin material

A method is for manufacturing a honeycomb structure including a core material in which a hole is formed to penetrate in a thickness direction and is arranged in a plane direction, and a skin material that is stacked on a surface of the core material. The skin material includes a thermosetting resin. The method includes half-curing the thermosetting resin by placing the skin material in a bag and heating the skin material in a state where an inside of the bag is evacuated and an outside of the bag is under an atmospheric pressure; stacking the skin material in which the thermosetting resin is half-cured onto a side of the surface of the core material; and bonding and integrating the core material and the skin material with each other by pressurizing and heating the stacked core material and skin material with the use of a sealing pressurizing heating facility.