Patent classifications
B29C2043/3488
Method for producing shaped product with opening, and shaped product
A method for producing a shaped product having an opening by arranging a molding material including discontinuous carbon fibers and a thermoplastic resin on a mold and cold-pressing the molding material, wherein (1) the mold has a portion serving as a closable cavity and (2) the molding material to be arranged on the mold has a projected area larger than the projected area of the mold cavity, and wherein in the cold pressing, the molding material flows to form an end part of the shaped product, the distance over which the molding material flows being longer than 0 mm but not longer than 150 mm.
Multi-stage pressing process for producing a molded part such as a bipolar plate from a highly filled thermosetting material
A process for producing a molded part from a highly filled thermosetting starting material including: introducing the starting material into a prepressing tool; producing a preform from the starting material, the starting material being brought to a prepressing temperature by the prepressing tool and being compressed with a prepressing force to form the preform; removing the preform from the prepressing tool and introducing the preform into a finish pressing tool; and producing a finished part from the preform, the preform being brought to a finish pressing temperature by the finish pressing tool and being compressed with a finish pressing force to form the finished part. Here, the prepressing temperature is lower than the finish pressing temperature and the finish pressing temperature is at least as high as an onset temperature of a curing reaction of the starting material.
Wedge filler preform
A filler preform in a wedge form includes reinforcing fiber bundles consisting of reinforcing fiber filaments, wherein the filaments are directed parallel to each other within the fiber bundle, wherein the fiber bundle contains a first resin composition in a concentration in the range from 1 to 10 wt. % relative to the fiber weight, wherein the fiber bundles have a length in the range from 2 to 20 mm and at least 60% of the fiber bundles are reversibly fixed in a curved form within the wedge filler preform whereby flanks of the curved fiber bundles create an opening angle of less than 120 and the opening angle of the curved fiber bundles relates with an opening angle of the wedge form of the wedge filler preform. A method for producing the wedge filler preform and a method for producing a reinforcing fiber composite include a filler perform.