A multi-part compression mold for forming a complex part having a desired fiber alignment, and methods therefor, are disclosed. The multi-part mold comprises at least three sections. Specific arrangements of fiber-bundle-based preforms are introduced to more than one of the mold sections of the multi-part mold, and subjected to compression molding. The arrangements of preforms, in conjunction with the multi-part mold, result in a complex part having fibers that substantially align with anticipated principle stress vectors that arise in the complex part, when in use.

A method of manufacturing a unitary energy absorbing structure for a vehicle includes providing a first mold having a cavity receiving a first mandrel and a second mold having a cavity receiving a second mandrel. At least one mandrel segment is positioned in the first mold cavity and cooperates with the first mandrel. One or more layers of composite material at least partially cover the first mold cavity, first mandrel, at least one mandrel segment and second mold. The unitary structure is formed from the first layer, the second layer and the third layer of composite material with the first mandrel, the at least one mandrel segment and the second mandrel in the first mold and the second mold.

A molding system for forming a composite structure having trapped volumes is presented. The molding system comprises a plurality of removeable inserts, a bottom tool member, and a plurality of restraints. Each removeable insert of the plurality of removeable inserts comprises a plurality of pieces configured to be disassembled for removal from the composite structure. Each removeable insert is configured to be placed in contact with the bottom tool member. The plurality of restraints is configured to restrain the plurality of removeable inserts in a vertical direction relative to the bottom tool member.

A grip for a golf club includes a cylindrical portion into which a shaft is inserted; and an end cap portion. The cylindrical portion, on its outer surface, includes a minute projection region where a plurality of minute projections each of which has a maximum width of 0.2 mm or more and 1.2 mm or less are arranged at intervals of 0.05 mm or more and 0.7 mm or less. The minute projection region is disposed in a first region whose distance in an axial direction from a grip butt end is from 0 mm to 210 mm. Of the grip, a portion from the grip butt end up to 50 mm therefrom has a weight of 10 g or more, and the weight accounts for 39% or more of the whole weight of the grip.

The present invention relates to a method and a structure for attaching nonslip members to both sides of a sock, in which nonslip members having a variety of patterns may be firmly attached to an inner side and an outer side of a sock, which need a nonslip member, using a mold, the nonslip member includes air holes to be smoothly ventilated, and a size of the nonslip member is adequately adjusted according to a thickness and an area of the mold.

A trim component for a vehicle interior is disclosed. The trim component may comprise a fiber panel comprising a compression-formed component and a structure comprising a resin. The compression-formed component may provide a structural substrate. The structure may comprise a border (e.g. edge, dimensionally accurate border, etc.); the structure may comprise a molded feature (e.g. rib, ridge, edge, ancillary component, etc.) configured to reinforce and/or support the fiber panel. The fiber panel may comprise a resin to bond the fibers; the structure comprising a resin (e.g. injection-molded plastic/material) may be bonded to the fiber panel. The trim component may comprise a cover for the structural substrate provided by the compression-formed component.

A trim component for a vehicle interior is disclosed. The trim component may comprise a fiber panel comprising a compression-formed component and a structure comprising a resin. The compression-formed component may provide a structural substrate. The structure may comprise a molded resin feature for the structural substrate formed in at least one hole of the fiber panel. The structure may reinforce the structural substrate. The structure may also comprise a border. The fiber panel may comprise structural fibers and a resin. The structural fibers may comprise at least one of natural fibers; synthetic fibers; glass fibers; carbon fibers; polymeric fibers. The resin may comprise at least one of thermoplastic resin; polypropylene; acrylonitrile butadiene styrene; polycarbonate; thermoset resin; epoxy; polyimide; polyester; vinylester. The component may comprise at least one of a center console; a floor console; a door panel; an instrument panel; a headliner; an overhead console; a sun visor.

A mold insert assembly includes a base section having a base side removably attachable to a base plate of a mold and a first interface surface having a notched portion thereon. A first section includes a first interface side with a first interconnecting tab sized to engage the notched portion of the base section when the first interface side abuts the first interface surface, the first section further including an adjoining side having an interconnecting notch. A second section includes a second interface side having a second interconnecting tab, where the second interconnecting tab is sized to engage the interconnecting notch of the first section when the second interface side abuts the adjoining side, and where the base section, the first section, and the second section when assembled form a contoured insert configured to create a contoured cavity in a part formed within the mold.

A molding system for forming a composite structure having trapped volumes is presented. The molding system comprises a plurality of removeable inserts, a bottom tool assembly, and a plurality of vents formed at a parting line of the molding system. Each removeable insert of the plurality of removeable inserts comprises a plurality of pieces configured to be disassembled for removal from the composite structure. Each removeable insert is configured to be placed in contact with the bottom tool assembly.

A molding system for forming a composite structure having trapped volumes is presented. The molding system comprises a plurality of removeable inserts, a bottom tool member, and a plurality of restraints. Each removeable insert of the plurality of removeable inserts comprises a plurality of pieces configured to be disassembled for removal from the composite structure. Each removeable insert is configured to be placed in contact with the bottom tool member. The plurality of restraints is configured to restrain the plurality of removeable inserts in a vertical direction relative to the bottom tool member.