A method for rapid heat cycle compression molding comprises placing an assemblage of feed constituents in a mold, placing the mold between two hot platens of a hot press, heating the mold by pressing the two hot platens against the mold, placing the mold between two cold platens of a cold press, cooling the mold by pressing the two cold platens against the mold, and ejecting the part from the mold.

An apparatus for manufacturing a thermoplastic resin material, including: a mold for molding a base material containing a thermoplastic resin into a predetermined shape; and a transfer mechanism that places the base material in the mold, wherein the transfer mechanism includes a detection mechanism that detects a state of the base material, and a controlling unit that controls operation of the mold and the transfer mechanism.

A method for regulating a hot-pressing device, a tool component and a hot-pressing device are described, wherein the closing of the hot-pressing device and the pressing of a first tool component and a second tool component are effected according to a boiling temperature, ascertained in advance, of the liquid contained in a fiber-containing material of at least one preform and a surface temperature of a first molding device of the first tool component.

Provided is a resin sheet including a plurality of aspheric sections having low variation of thickness precision and high shape precision. A method of producing a resin sheet includes hot press forming a thermoplastic resin film formed using a thermoplastic resin so as to produce a resin sheet including a plurality of aspheric sections that are separated from one another. The hot press forming is performed by increasing the pressing pressure to a final pressing pressure with an average pressure increase rate of 0.1 MPa/s or less at a pressing temperature that is at least 40° C. higher than the glass-transition temperature of the thermoplastic resin.

The buffing dust waste/polystyrene thermal insulator is a polymer composite containing 0.1%-25% by weight buffing dust waste from a leather tannery, the balance being polystyrene. The composite has extremely low thermal conductivity (e.g., 0.0447 W/m-K for a composite 10% budding dust by weight), making it a good insulator, while still having relatively high mechanical properties. The thermal insulator is made by mixing the buffing dust with the polystyrene polymer in a twin-screw extruder and pouring the mixture into a steel mold. The mold is heated and compressed in a hot press machine, e.g., at 500 kg force at 180° C. for 20 minutes, which may be followed by 500 kg force at 125° C. for an additional 20 minutes. The resulting composite polymer is suitable for use as thermal insulation in buildings.

In accordance with some aspects of the present disclosure, a method producing a composite board comprising plastic and cellulose is described. The method includes transmitting a first signal to a pair of opposing hot-platens, receipt of the first signal causing the pair of opposing hot-platens to compress and heat a composite mat; transmitting a second signal to the pair of opposing hot-platens, receipt of the second signal causing the pair of opposing hot-platens to heat and compress the composite mat at substantially a first pressure for a first time period; transmitting a third signal to the pair of opposing hot-platens, receipt of the third signal causing the pair of opposing hot-platens to release the composite mat from the first pressure; and transmitting a fourth signal to a pair of opposing cold-platens, receipt of the fourth signal causing the pair of opposing cold-platens to compress and cool the composite mat.

In general, this disclosure relates to an apparatus that compresses lightweight plastic waste (e.g., used grocery bags, empty trash bags, food wrappers, etc.), and then applies a limited amount of heat to “bake” the compressed plastic into a “brick” of plastic. The plastic is compressed, and then heated enough to cause it to retain its compressed shape, without melting or substantial outgassing.

A method for rapid heat cycle compression molding comprises placing an assemblage of feed constituents in a mold, placing the mold between two hot platens of a hot press, heating the mold by pressing the two hot platens against the mold, placing the mold between two cold platens of a cold press, cooling the mold by pressing the two cold platens against the mold, and ejecting the part from the mold.

Disclosed is a friction-reducing and anti-wear composite material for a wading kinematic pair and a method of preparing the same. The friction-reducing and anti-wear composite material is prepared from carbon fiber (CF) among inorganic fillers, polyimide (PI) and polyether ether ketone (PEEK). These three materials are wet-mixed, dried and placed in a mold followed by curing by a heat press. The cured product is cooled and demolded to obtain the CF/PI/PEEK friction-reducing and anti-wear composite material for a wading kinematic pair. Tribological properties of the PEEK material are enhanced due to synergistic effect arising from hybrid organic-inorganic filling. The friction-reducing and anti-wear composite material provided in the invention has significantly reduced friction coefficient and wear volume loss under the seawater environment.

Provided is a resin sheet including a plurality of aspheric sections having low variation of thickness precision and high shape precision. A method of producing a resin sheet includes hot press forming a thermoplastic resin film formed using a thermoplastic resin so as to produce a resin sheet including a plurality of aspheric sections that are separated from one another. The hot press forming is performed by increasing the pressing pressure to a final pressing pressure with an average pressure increase rate of 0.1 MPa/s or less at a pressing temperature that is at least 40° C. higher than the glass-transition temperature of the thermoplastic resin.