A masterbatch (C) containing thermally expandable microcapsules (A) and a carrier resin composition (B) is provided. The carrier resin composition (B) contains a carrier resin (B1) and a plasticizer (B2), the carrier resin (B1) being an acrylic resin having a weight average molecular weight of 8,000 or more and 350,000 or less, and the plasticizer (B2) being an acrylic plasticizer having a weight average molecular weight of 1,000 or more and 20,000 or less. The carrier resin composition (B) is substantially compatible with a polycarbonate resin and has a shear viscosity of 1.0 Pa.Math.s or more and 1.510.sup.6 Pa.Math.s or less at 80 C. The occurrence of whitening is suppressed and a good appearance can be obtained in an injection molded foam made with the masterbatch. A polycarbonate resin composition, an injection molded foam, and a method for producing an injection molded foam are provided.

Expanded rubber articles and processes for making such, comprising: partially curing an expandable rubber formulation by heating it in a first mould cavity to form a moulded blank; releasing the moulded blank from the first mould cavity and allowing the moulded blank to expand to form an expanded moulded blank; and further curing and expanding the expanded moulded blank by heating it to form the expanded rubber article comprising an expanded rubber part, wherein the expanded moulded blank is heated in a second mould cavity. Optionally, the expanded moulded blank is contacted with a further rubber formulation and a substrate comprising a base material and an elastomer bonding layer in the second mould cavity to form an expanded rubber article additionally comprising a solid rubber part and a substrate.

The present invention provides a method for producing a container for foods which can suppress occurrences of wrinkles and blisters, and can produce a container for foods having depth and being excellent in heat insulating properties, with the use of a supercritical injection molding method. The method for producing the container for foods according to the present invention is a method for producing the container having depth, by injection molding a molten resin that contains a supercritical fluid and a resin composition, into a cavity in a metal mold, wherein the cavity includes a first region that forms an underside portion of the container for foods having depth, a second region that forms a curved side portion, and a third region that forms a lateral side portion, from a resin injection port toward a flow end, and wherein the mold surfaces that face the cavity of the second region and the third region have an arithmetic mean roughness of 0.5 m or larger and 10 m or smaller, and a ten-point mean roughness of 2 m or larger and 60 m or smaller.

The present disclosure relates to a process and article produced by injection molding. More particularly, a process and article produced by injection molding, that provides a part with one or more locations of a reduced density where such part competes in mechanical property characteristics with parts, such as vehicular components, otherwise produced from metallic materials.

The present disclosure provides a mold of a resin body capable of reducing the cost of manufacturing a resin body including a resin base material and a foamed resin part provided on the resin base material. This mold is a mold of a resin body including resin base material molding die parts for molding a resin base material. The mold includes: a sliding part capable of sliding inside a foamed resin part molding cavity that communicates with a resin base material molding cavity of the resin base material molding die parts. The sliding part is swingably floated in a direction perpendicular to a sliding surface on which the sliding part slides. In the process of molding the resin base material, the sliding part blocks an opening part that communicates from the resin base material molding cavity to the foamed resin part molding cavity.

An air flap for an air conditioning system of a motor vehicle may include a bearing section defining a pivot axis for mounting the air flap on a housing and at least one flap wing integrally formed on the bearing section. The at least one flap wing may extend from the pivot axis at least one of radially towards an outside and in a circumferential direction relative to the pivot axis at least in regions. At least one of the at least one flap wing and the bearing section may include an outer skin and at least one inner region delimited from the outer skin towards a respective inside. At least one of the at least one flap wing and the bearing section may be composed of a plastic. The plastic may be exclusively a foamed plastic in the at least one inner region.

Expanded rubber articles and processes for making such, comprising: partially curing an expandable rubber formulation by heating it in a first mould cavity to form a moulded blank; releasing the moulded blank from the first mould cavity and allowing the moulded blank to expand to form an expanded moulded blank; and further curing and expanding the expanded moulded blank by heating it to form the expanded rubber article comprising an expanded rubber part, wherein the expanded moulded blank is heated in a second mould cavity. Optionally, the expanded moulded blank is contacted with a further rubber formulation and a substrate comprising a base material and an elastomer bonding layer in the second mould cavity to form an expanded rubber article additionally comprising a solid rubber part and a substrate.

Provided are a resin molded component, a method for producing the resin molded component, and a method for producing a welded resin-molded article which ensure appropriate welding at a portion to be welded, without causing insufficient strength. A resin molded component 1 includes a body portion 10 and a rib 11 integrally molded with each other, the rib 11 protruding from the body portion 10 and configured to be infrared welded to a predetermined resin component 2, the resin molded component 1 having a foamed layer 12 formed at least in the body portion 10. A leading end portion of the rib 11 of the resin molded component 1 has a thinned remainder 11b which has been thinned relative to a root portion of the rib. For example, the rib width of the thinned remainder 11b of the rib 11 is smaller than the rib width of the root portion.

The present invention provides a method for efficiently manufacturing a molded foam product having excellent heat insulation, and a molded foam product obtained by such a method. The method of the present invention is a method for manufacturing a molded foam product, including the steps of: melting a resin composition containing a polyolefin and a polylactic acid and impregnating the resin composition with a fluid in a supercritical state to prepare a molten resin, and injecting the molten resin into a cavity formed in a mold and moving a portion of the mold to increase the volume of the cavity before the molten resin injected into the cavity completely solidifies, the fluid impregnated into the resin composition being a fluid of 0.05 to 4.0 wt % inert gas, the molded foam product at least partially having a five-layer cross-sectional structure of a first unfoamed layer, a first foamed layer, a hollow space, a second foamed layer, and a second unfoamed layer included in the given order.

Expanded rubber articles (11) and processes for making such, comprising: partially curing an expandable rubber formulation (2) by heating it in a first mold cavity (1) to form a molded blank (3); releasing the molded blank (3) from the first mold cavity (1) and allowing the molded blank (5) to expand to form an expanded molded blank (4); and further curing and expanding the expanded molded blank (4) by heating it to form the expanded rubber article (11) comprising an expanded rubber part (6), wherein the expanded molded blank (4) is heated in a second mold cavity (5). Optionally, the expanded molded blank (4) is contacted with a further rubber formulation (7) and a substrate comprising a base material (9) and an elastomer bonding layer (8) in the second mold cavity (5) to form an expanded rubber article additionally comprising a solid rubber part (10) and a substrate (8, 9).