A system and method for forming a seal member onto a substrate from a material is disclosed. The system includes a mold comprising an ultraviolet transmissible material, the mold having a first portion and a second portion operatively coupled to the first portion, the first portion having a first cavity, a second cavity, and a channel extending from an outer surface of the mold to the second cavity. The first cavity has a first shape that is complementary to a first side of the substrate and the second cavity has a second shape that is complementary to the seal member. The system also includes an applicator in fluid communication with the channel, where the applicator is configured to provide the material to the second cavity through the channel, and an ultraviolet irradiation device configured to irradiate the mold with ultraviolet light to cure the material when the material is provided to the second cavity, such that the seal member is formed on the substrate.

A structural component for a vehicle and a process and system for forming the structural component. A first cavity is formed in a first hollow passage between a first bladder and an interior surface of a component forming the structural component. A first structural reinforcement layer is formed in the first cavity by filling the first cavity with a first polymer resin and foaming the first polymer resin to form a first polymer resin foam. A second cavity is formed in the first hollow passage and a second structural reinforcement layer is formed in the second cavity by filling the second cavity with a second polymer resin and foaming the second polymer resin to form a second polymer resin foam.

A method for making a foam component is provided and includes inserting a foam material into a cavity of a mold having a top plate and a bottom plate, heating the foam material to cause the foam material to expand, and moving one of the top plate and the bottom plate relative to the other of the top plate and the bottom plate as the foam material expands and contacts the one of the top plate and the bottom plate to cause the foam material to fold over on itself within the cavity.

A mold for injection molding includes a design-surface-side mold which is capable of forming a design surface of a resin molded product and a non-design-surface-side mold which is capable of forming a mold cavity with the design-surface-side mold. A convex portion is provided in any one of the design-surface-side mold and the non-design-surface-side mold so as to protrude toward the other one. The mold for injection molding is configured to be capable of switching a first mold closing state in which the convex portion is present from any one of the design-surface-side mold and the non-design-surface-side mold over the other one and a second mold closing state in which the convex portion is not present from any one of the design-surface-side mold and the non-design-surface-side mold over the other one.

A device for manufacturing inner trim elements which are formed by a rigid carrier and a cover layer, between which elements a polymer foam layer is arranged. The carrier is fixable on a first molding tool element, and the cover layer is fixable between the outer edge of the first molding tool element and the outer edge of a second molding tool element. In the molding tool, a cavity is formed between the carrier and the cover layer, wherein a foamable polymer is introducible into the cavity via at least one through-hole which is formed in the carrier and the first molding tool element. The distance between the first and the second molding tool element is enlargeable during the foaming process. At least one through-hole for an escape of air and reactively formed gases out of the cavity is formed in the carrier and in the first molding tool element.

A single-layer 3D fabric of traditional camouflage synthetic fabric with outwardly extending random hollow tunnels therein with weldments in the fabric layer intermittently along the tunnels to hold the outwardly extending hollow tunnels in place. The tunnels have variable depth, typically ranging from between about 0.25 inches to about 2.0 inches. The 3D fabric is produced from a molding process that creates the outer dimensional layer. The 3D fabrics have unique visual properties which make them desirable for a variety of applications.

Provided are a method of manufacturing a porous body capable of easily manufacturing a porous body, a porous body, a method of manufacturing a device, a device, a method of manufacturing a wiring structure, and a wiring structure. A photocurable composition including a condensing gas and a polymerizable compound is applied to a substrate or a mold, the photocurable composition is sandwiched between the substrate and the mold and then the photocurable composition is irradiated with light to cure the photocurable composition, and the mold is released from a surface of the cured photocurable composition.

Provided is a fabric for producing a foam part, comprising: a non-woven fabric sheet comprising: a first metallic pattern printed on a first surface of the non-woven fabric sheet; wherein the first metallic pattern comprises a plurality of pattern elements having a predetermined optimal distance therebetween; wherein the metallic pattern comprises a print paste and a metallic powder; wherein the non-woven fabric sheet is structured to be positioned in a mold for producing the foam part such that the first metallic pattern of the non-woven fabric sheet is operatively coupled with a magnet element of a first mold half of the mold.

A single-layer 3D fabric of traditional camouflage synthetic fabric with outwardly extending random hollow tunnels therein with weldments in the fabric layer intermittently along the tunnels to hold the outwardly extending hollow tunnels in place. The tunnels have variable depth, typically ranging from between about 0.25 inches to about 2.0 inches. The 3D fabric is produced from a molding process that creates the outer dimensional layer. The 3D fabrics have unique visual properties which make them desirable for a variety of applications.

The present disclosure relates to a tool used to producing anatomical phantoms. The tool includes an inner flexible mold which sits inside a rigid, thermally conductive outer shell. The rigid shell may be made out of aluminum. The silicone mold and thermally conductive shell both include at least two interlocking components. The shell is held together by a locking mechanism which can expand upon internal pressure. An anatomical phantom is produced from polyvinyl alcohol hydrogel by freezing and thawing a PVA liquid precursor in the silicone mold and demolding it.