A method for manufacturing an interior lining part, includes producing a skin; placing the skin in a foaming mold with a support layer; foaming an intermediate layer; cutting out an area of the skin producing a cutout area of the skin; placing a piece of adhesive tape or film in the cutout area, the piece of adhesive tape or film being placed in between the skin and the intermediate foam layer; and placing an insert in the cut out area of the skin. A method for manufacturing an interior lining part, includes producing a skin by rotational molding; placing a piece of adhesive tape or film in the cutout area, the piece of adhesive tape or film being placed in between the skin and the intermediate foam layer; placing the skin in a foaming mold with a support layer; foaming an intermediate layer; cutting out an area of the skin producing a cutout area of the skin; and placing an insert in the cut out area of the skin.

The present disclosure discloses an anti-fatigue mat and methods for making the same. The method for making an anti-fatigue mat includes providing a leather comprising a first surface and a second surface opposite to the first surface, forming a color layer on the first surface, cutting the leather, putting the cut leather into a mold, injecting an elastomeric material into the mold, curing the elastomeric material to form an elastic layer on the second surface and a plurality of concave structures corresponding to the plurality of protruding structures on the first surface, and polishing the first surface to remove the color layer without caving towards the second surface. The anti-fatigue mat can have anti-fatigue performance and vivid stereoscopic impression, where being simple to fabricate with low costs and can be industrialized.

A method for manufacturing an interior lining part, includes producing a skin; placing the skin in a foaming mold with a support layer; foaming an intermediate layer; cutting out an area of the skin producing a cutout area of the skin; placing a piece of adhesive tape or film in the cutout area, the piece of adhesive tape or film being placed in between the skin and the intermediate foam layer; and placing an insert in the cut out area of the skin. A method for manufacturing an interior lining part, includes producing a skin by rotational molding; placing a piece of adhesive tape or film in the cutout area, the piece of adhesive tape or film being placed in between the skin and the intermediate foam layer; placing the skin in a foaming mold with a support layer; foaming an intermediate layer; cutting out an area of the skin producing a cutout area of the skin; and placing an insert in the cut out area of the skin.

A method of manufacturing a headrest including a stay, a skin material, a cushion material, and a dynamic damper is provided. The method includes arranging the skin material in a molding die, arranging the stay, to which an air bag is attached in such a manner as to cover the dynamic damper, inside the skin material, and injecting a foamable synthetic resin raw material into the skin material to foam-mold the injected foamable synthetic resin raw material integrally with the stay.

The invention relates to a process for producing complex, mould-foamed rigid foam materials, more particularly of poly(meth)acrylimide (P(M)I) cores, preferably of polymethacrylimide (PMI) cores, which may be employed, for example, in carmaking or aircraft construction. A feature of the process is that through use of a particulate core during foam, it is possible to achieve an additional weight saving relative to foam materials or sandwich materials of the prior art.

A method for selectively producing a first or a second variant of a multi-layer plastic component, where both variants have a substrate part, a decorative layer, and a foam layer between the substrate part and the decorative layer, includes producing the foam layer in a foaming mold which has a first mold half, into which the substrate part is inserted before the foaming process. To produce the first variant, the decorative layer is inserted into a second mold half of the foaming mold before the foaming process. To produce the second variant, a spacer layer is inserted into the second mold half before the foaming process where, after the foaming process, the spacer layer is removed from the foam layer and the decorative layer is applied to the foam layer. The foam layer includes at least one first portion having a higher contour stability than a second portion.

An apparatus includes a first mold having an injection cavity at a side thereof, for molding of a substrate, a second mold having two injection cores and two skin shaping plugs, and a third mold having a foaming section where a foaming material is injected between a substrate and a skin, and a skin shaping section where embossing is carried out on a skin, wherein, under the condition that the first mold, second mold and third mold are simultaneously closed to one another, a substrate is molded by the injection cavity and a first injection core, embossing is carried out on a skin by one skin shaping plug and the skin shaping section, and, at a same time, the foaming material is injected between a previously molded substrate and a previously embossed skin by a second injection core and foaming section.

To provide a foamed resin molding manufacturing method that attains simplification of work of setting a covering material locking clip to a foamed resin molding. A method for manufacturing a foamed resin molding that is provided in advance with a covering material locking clip has: a temporary fastening step of temporarily fastening the clip (12) to a clip installation jig (10): a jig installing step of installing the clip installation jig (10) with the clip (12) temporarily fastened thereto in a forming die (16) such that the clip (12) is located at a determined positon; a molding step of injecting foamed resin into the forming die (16) to mold the foamed resin molding (18): and a step of removing the clip installation jig (10) from the foamed resin molding (18) after the foamed resin molding (18) is demolded.

Provided is a method for producing a foamed synthetic resin molded body. In this method, in the case where a hole-like portion is a through hole, when foam molding is performed, the occurrence of molding defects such as voids at the periphery of the hole-like portion can be sufficiently prevented or suppressed without forming a burr portion that closes the hole-like portion. Also in this method, in the case where the hole-like portion is a non-through hole, the occurrence of molding defects such as voids at a bottom portion of the hole-like portion can be sufficiently prevented or suppressed.