The flexible sheet-like material comprises a textile layer, which is coated at least on one side with a functional layer which is permeable to gas but impermeable to the matrix material, acting as a barrier layer for the matrix material, and is produced by coating the textile layer directly with a foam or a paste.

Curved heat shrink tubing and methods of making the same are described herein. An example method includes inserting heat shrink tubing into a tube, curving the tube, and deforming the heat shrink tubing, inside of the tube, to have a curved shape along a length of the heat shrink tubing where a first length of the heat shrink tubing along an outer radius of the curved shape is longer than a second length of the heat shrink tubing along an inner radius of the curved shape.

A polyurethane foam backing suitable for making a coated abrasive article is disclosed. The polyurethane foam backing has a textured surface bearing an array of raised features and land areas. The array's geometry is designed such that a 90 degree peel force to remove a production tooling having a contacting surface bearing a plurality of microreplicated mold cavities from the textured surface is accept able.

Curved heat shrink tubing and methods of making the same are described herein. An example method includes inserting heat shrink tubing into a tube, curving the tube, and deforming the heat shrink tubing, inside of the tube, to have a curved shape along a length of the heat shrink tubing where a first length of the heat shrink tubing along an outer radius of the curved shape is longer than a second length of the heat shrink tubing along an inner radius of the curved shape.

The present disclosure relates to a process and an apparatus for applying a foamable reaction mixture to a moving outerlayer, the reaction mixture being applied from discharge openings on the outerlayer, and the outerlayer moves at a speed of 15 meters per minute relative to the discharge openings. The 510 device also comprises 7 discharge openings.

Rigid foam-core construction underlayment is formed to have one broad side covered by a flexible substrate that carries a series of spaced-apart, discrete regions (such as islands or spaced lanes) of resin, each resin region carrying a respective field of male touch fastener elements extending away from the substrate and exposed for engagement, such as by fibers on an inner surface of exterior construction material, such as a roofing membrane.

Disclosed are methods for making foam laminates having a concave surface. The methods include: (a) placing the foam sheet-containing sandwich structure in a mold; and (b) shaping the laminate in the mold to form the foam laminate having a concave surface. In the methods, the foam sheet is a slice from a foam bun in which a foaming reaction occurs such that the foam rises in a direction away from a base, such that one major surface of the sheet is a foam rise direction facing surface and the opposed major surface of the sheet is a base facing surface, and prior to placing the foam laminate in the mold, the foam sheet is oriented so that the shaping forms the foam laminate having the concave surface wherein the foam rise direction facing surface of the foam sheet faces the concave surface of the foam laminate. Also disclosed are automotive headliners and hoodliners made thereby.

A method for producing a shaped profile section in a continuous line process provides providing an outer facing web, an inner facing web and laying down an liquid foam reactants in the outer facing web. The method pre-forms the outer facing web into a desired outer profile shape prior to laying down the liquid foam reactants. The inner facing web is shaped with the liquid foam reactants within the pre-formed outer facing web to provide a desired inner profile shape for the shaped profile section. Also provided is an apparatus for producing a shaped profile section and a shaped profile section of the method.

A system for manufacturing a thermoplastic prepreg product includes a belt or conveyor, a prepreg applicator that positions a thermoplastic prepreg atop the belt or conveyor, a foam applicator that applies a foam mixture atop the thermoplastic prepreg, a heating mechanism that heats the thermoplastic prepreg and the foam mixture to cause the foam mixture to react atop the thermoplastic prepreg, and a laminator that is configured to press the thermoplastic prepreg and foam mixture to control a thickness of the resulting thermoplastic prepreg product. The thermoplastic prepreg includes a fabric, mat, or web of fibers and a thermoplastic material that is impregnated within the fabric, mat, or web of fibers. The thermoplastic material is formed from in situ polymerization of monomers and oligomers. The foam mixture includes an isocyanate, a polyol blend, and a blowing agent.

A process for flexibly making a wetsuit or the like is disclosed by integrally forming a functional surface layer on a rubber foam substrate sheet, thereby rendering the function of the surface layer for the wetsuit or the like.