A process for flexibly making a wetsuit or the like is disclosed by integrally forming a functional surface layer on a rubber foam substrate sheet, thereby rendering the function of the surface layer for the wetsuit or the like.

External thermal insulation composite systems described herein include a concrete or masonry wall and a multilayer thermal insulation board disposed on the concrete or masonry wall. The multilayer thermal insulation board includes at least one closed cell foam layer comprising polyurethane and polyisocyanurate having an open cell volume of less than 20% by volume according to ASTM D 6226 and at least one open cell foam layer comprising polyurethane and polyisocyanurate having an open cell volume of greater than 80% by volume according to ASTM D 6226.

The present invention relates to a system and method for the production of gypsum board using starch pellets. In accordance with the present disclosure, the starch necessary for board formation is provided in the form of starch pellets. These pellets are mixed with a gypsum slurry in a mixer. The pellets are initially insoluble and do not dissolve. However, during subsequent drying stages, the pellets become soluble and dissolve into the gypsum phase. This both provides the desired starch component and also results in the formation of voids within the set gypsum.

The present invention relates to a system and method for the production of gypsum board using starch pellets. In accordance with the present disclosure, the starch necessary for board formation is provided in the form of starch pellets. These pellets are mixed with a gypsum slurry in a mixer. The pellets are initially insoluble and do not dissolve. However, during subsequent drying stages, the pellets become soluble and dissolve into the gypsum phase. This both provides the desired starch component and also results in the formation of voids within the set gypsum.

A process for producing a polyurethane or polyisocyanurate construction board, the process comprising (i) providing an A-side reactant stream that includes an isocyanate containing compound; (ii) providing a B-side reactant stream that includes a polyol and a physical blowing agent, where the physical blowing agent includes pentane, butane, and optionally a blowing agent additive that has a Hansen Solubility Parameter (.sub.t) that is greater than 17 MPa.sup.0.5; and (iii) mixing the A-side reactant stream with the B-side reactant stream to produce a reaction mixture.

The present invention relates to a system and method for the production of gypsum board using starch pellets. In accordance with the present disclosure, the starch necessary for board formation is provided in the form of starch pellets. These pellets are mixed with a gypsum slurry in a mixer. The pellets are initially insoluble and do not dissolve. However, during subsequent drying stages, the pellets become soluble and dissolve into the gypsum phase. This both provides the desired starch component and also results in the formation of voids within the set gypsum.

A method for preparing a construction board, the method comprising (i) providing a non-woven mat having a coating layer disposed on a planar surface thereof, where the coating layer includes an inorganic filler dispersed within a polymeric matrix; (ii) contacting an A-side stream of reactants including an isocyanate compound with a B-side stream of reactants including an isocyanate-reactive compound to prepare a developing foam; and (iii) depositing the developing foam on to said coating of said non-woven mat.

A system for manufacturing a thermoplastic prepreg product includes a belt or conveyor, a prepreg applicator that positions a thermoplastic prepreg atop the belt or conveyor, a foam applicator that applies a foam mixture atop the thermoplastic prepreg, a heating mechanism that heats the thermoplastic prepreg and the foam mixture to cause the foam mixture to react atop the thermoplastic prepreg, and a laminator that is configured to press the thermoplastic prepreg and foam mixture to control a thickness of the resulting thermoplastic prepreg product. The thermoplastic prepreg includes a fabric, mat, or web of fibers and a thermoplastic material that is impregnated within the fabric, mat, or web of fibers. The thermoplastic material is formed from in situ polymerization of monomers and oligomers. The foam mixture includes an isocyanate, a polyol blend, and a blowing agent.

The invention relates to a process for producing rigid polyurethane (PUR) and polyurethane/polyisocyanurate (PUR/PIR) foams, comprising the steps of i) producing a reaction mixture containing the components A) an isocyanate-reactive component, B) a polyisocyanate component, and C) a blowing agent, and ii) applying the reaction mixture by using a system comprising at least one casting device. The casting device (100) having: a supply port (12) for feeding the reaction mixture (10), at least one discharge gap (13) extending in a transverse direction (Q) for the discharge of the reaction mixture (10), two gap-forming plates (14) arranged opposite one another, a gap space (15) extending between the gap-forming plates (14) above the discharge gap (13) in a height direction (H), wherein the reaction mixture can be introduced into the gap space (15), distributed over the length of the supply duct (16).

A process for flexibly making a wetsuit or the like is disclosed by integrally forming a functional surface layer on a rubber foam substrate sheet, thereby rendering the function of the surface layer for the wetsuit or the like.