A high-density foam cover board, including a high-density foam layer, wherein the high-density foam layer comprise polyurethane, polyisocyanurate, a filler, and a viscosity additive.

The invention relates, among other things, to a method of making a thin panel (10) for outdoor applications, comprising, among other things, the following steps: a) providing a deep-drawable film (10) of a transparent plastic, b) deep-drawing the film (11) in a mold (34), c) mounting a structure (19) having solar cells (32) on an inner face (16) of the deep-drawn film (12), d) placing the deep-drawn film (12) with mounted structure (19) in a cavity (33) of a mold (34) having in particular at least two mold halves (13, 14), e) introducing a liquid polyurethane casting compound (24) into the cavity (33) of the mold (34) and spreading the polyurethane casting compound (24) over an inner face (18) of the structure (19) and/or over the inner face (16) of the film (12), f) curing the polyurethane casting compound, in particular with the mold closed, to form a reinforcement layer (30), or comprising the following steps j) and k) instead of the steps e) and f): j) introducing a granular particle foam mass into the cavity (33) of the mold (34) and spreading over an inner face (18) of the structure (19) and/or over the inner face (16) of the film (12), k) baking and curing the particle foam mass, in particular with the mold closed, to form a reinforcement layer (30).

The invention relates, among other things, to a method of making a thin panel (10) for outdoor applications, comprising, among other things, the following steps: a) providing a deep-drawable film (10) of a transparent plastic, b) deep-drawing the film (11) in a mold (34), c) mounting a structure (19) having solar cells (32) on an inner face (16) of the deep-drawn film (12), d) placing the deep-drawn film (12) with mounted structure (19) in a cavity (33) of a mold (34) having in particular at least two mold halves (13, 14), e) introducing a liquid polyurethane casting compound (24) into the cavity (33) of the mold (34) and spreading the polyurethane casting compound (24) over an inner face (18) of the structure (19) and/or over the inner face (16) of the film (12), f) curing the polyurethane casting compound, in particular with the mold closed, to form a reinforcement layer (30), or comprising the following steps j) and k) instead of the steps e) and f): j) introducing a granular particle foam mass into the cavity (33) of the mold (34) and spreading over an inner face (18) of the structure (19) and/or over the inner face (16) of the film (12), k) baking and curing the particle foam mass, in particular with the mold closed, to form a reinforcement layer (30).

The present invention relates to a tool (W) having at least one first inlet opening (E1) and at least one second inlet opening (E2), and also at least one first outlet opening (A1), at least one second outlet opening (A2) and at least one third outlet opening (A3), wherein the second outlet opening (A2) and the third outlet opening (A3) alternate with the first outlet opening (A1). The present invention further relates to a process for producing a fiber/foam composite by extruding through the tool (W) and to the use of the tool (W) for production of a fiber/foam composite by extrusion.

External thermal insulation composite systems described herein include a concrete or masonry wall and a multilayer thermal insulation board disposed on the concrete or masonry wall. The multilayer thermal insulation board includes at least one closed cell foam layer comprising polyurethane and polyisocyanurate having an open cell volume of less than 20% by volume according to ASTM D 6226 and at least one open cell foam layer comprising polyurethane and polyisocyanurate having an open cell volume of greater than 80% by volume according to ASTM D 6226.

A building panel has a deep drawn transparent film having an inner face and a structure having solar cells on the inner face of the deep-drawn film. The structure has an inner face turned away from the film and an outer face on or closely juxtaposed with the inner face of the film. A reinforcement layer constituted as a mass of foamed granular particles is spread over the inner face of the structure in direct contact with the inner face of the structure without the interposition of an adhesive and is heat cured to the film.

A building panel has a deep drawn transparent film having an inner face and a structure having solar cells on the inner face of the deep-drawn film. The structure has an inner face turned away from the film and an outer face on or closely juxtaposed with the inner face of the film. A reinforcement layer constituted as a mass of foamed granular particles is spread over the inner face of the structure in direct contact with the inner face of the structure without the interposition of an adhesive and is heat cured to the film.

The application relates to a method and apparatus for producing a solid foam continuously. A homogeneous suspension is formed from a raw material in which the suspension comprises a solidifying agent, and a foam mixture which comprises bubbles is formed by mixing air bubbles into the suspension. The foam mixture is injected via at least one nozzle to form a foam pattern and the foam pattern is laid on a moving surface and the foam mixture of the foam pattern is solidified in order to form a solid foam such that the bubbles of the foam mixture shrink in off-length directions to form the shaped bubbles. Further, the application relates to the product and the use of the method.

The application relates to a method and apparatus for producing a solid foam continuously. A homogeneous suspension is formed from a raw material in which the suspension comprises a solidifying agent, and a foam mixture which comprises bubbles is formed by mixing air bubbles into the suspension. The foam mixture is injected via at least one nozzle to form a foam pattern and the foam pattern is laid on a moving surface and the foam mixture of the foam pattern is solidified in order to form a solid foam such that the bubbles of the foam mixture shrink in off-length directions to form the shaped bubbles. Further, the application relates to the product and the use of the method.

A method of manufacturing a multi-hardness and multi-elasticity foam mattress in which a plurality of foam blocks are formed integrally with each other by use of a continuous foaming process the method comprising the steps of: arranging a plurality of nozzles above one end of a molding plate; installing a separation wall between two adjacent ones of the respective nozzles arranged at the molding plate; laminating a release paper on the top of the molding plate; spraying foaming solutions from the nozzles, respectively, wherein the release paper moves in a direction toward the other end of the molding plate corresponding to a moving speed of the foaming solution; and molding a foam body having a plurality of zones where a plurality of unit foam blocks have multi-hardnesses and multi-elasticities.