Skinned cell structures and methods of producing the same are disclosed. A disclosed example apparatus includes a placer to place foamable structures together to define a bundle, a restrainer to restrain the bundle, an activator to activate the foamable structures to expand and form a cell structure within the restrainer, a trimmer to trim the cell structure to define a core, and an assembler to couple a skin to the core to define the skinned cell structure.

The present invention concerns an elastic fibrous material, based on a fiber network, also including an elastomeric component, which material has been formed into a flat structure with two surfaces. Further, the invention concerns a method of manufacturing said elastic fibrous material by forming a fiber network, containing an elastic polymer, foaming the fiber network, adding it into one or more layers on a support, followed by curing.

The present invention relates to a method for producing a composite part comprising a textured skin and a rigid or foam substrate layer, in particular a composite automotive trim part. The method comprises the steps of spraying or casting an aqueous thermoplastic dispersion onto a rigid or foam substrate composite followed by forming the composite into a composite part comprising a textured skin and a rigid or foam substrate layer. Preferably, the dispersion is derived from the extrusion melt blending of thermoplastic polymer, a dispersing agent, and water.

A method for selectively producing a first or a second variant of a multi-layer plastic component, where both variants have a substrate part, a decorative layer, and a foam layer between the substrate part and the decorative layer, includes producing the foam layer in a foaming mold which has a first mold half, into which the substrate part is inserted before the foaming process. To produce the first variant, the decorative layer is inserted into a second mold half of the foaming mold before the foaming process. To produce the second variant, a spacer layer is inserted into the second mold half before the foaming process where, after the foaming process, the spacer layer is removed from the foam layer and the decorative layer is applied to the foam layer. The foam layer includes at least one first portion having a higher contour stability than a second portion.

The invention is a trim panel having a moulded structural core. The core has two edges connected to each other along a joint, the joint is convex and radiated. The edges are connected to each other gradually, and the core has a back face and a front face. The front face is coated with a glued front coating, the coating having a peripheral edging folded against the periphery of the back face. The back face is provided, in the vicinity of the joint, with a plurality of substantially straight grooves arranged in a fan, the grooves receiving, glued therein, the folds formed in the edging in the vicinity of the joint.

A method of manufacturing a multi-hardness and multi-elasticity foam mattress is provided, in which unit foam blocks made of polyurethane foams having multi-hardnesses and multi-elasticities are formed integrally with each other along the longitudinal direction of the foam mattress by the continuous foaming process to thereby mold a foam mattress. The foam mattress manufacturing method is simplified to increase the productivity of the foam mattress, and the durability of the foam mattress is excellent as well as the optimum body pressure distribution and somatotype maintenance effects can be implemented, and associated unit foam blocks of zones positioned symmetrically opposed to each other, based on a unit foam block positioned at the central portion of the mattress in the longitudinal direction of the foam mattress, have the same hardness and elasticity as each other.

An expansion-molded article that can be firmly heat-fused with another member is provided. The expansion-molded article is one that may be heat-fused with another member, where the expansion-molded article includes at least one protrusion which is formed on at least one surface of the expansion-molded article including at least one surface is to be heat-fused with the another member. The at least one protrusion comprises at least two surfaces as viewed from above, and a boundary line between the at least two surfaces, where the at least one boundary line intersects a direction from an outside of the at least one protrusion toward a center of an apex of the at least one protrusion.

Equipment of making a substrate of plastic flooring contains: an extrusion unit, a thickness regulating unit, and a rolling apparatus. The extrusion unit includes an outlet, and the thickness regulating unit including an inlet, a channel, and a cooler. The rolling apparatus includes a first roller, a second roller, and a press roller. The press roller at least includes a contacting roller and a pressing roller, wherein the contacting roller is configured to roll a foaming sheet, a printing layer, and an abrasion resistant layer. Furthermore, a heating unit heats the foaming sheet, the printing layer, and the abrasion resistant layer so that the foaming sheet, the printing layer, and the abrasion resistant layer are connected by using the pressing roller.

A vehicle seating system may include a seat part having a trim material positioned over a base material. A method for producing the seating system may include configuring an attachment arrangement to have an adhesive material and a non-adhesive material bonded to the adhesive material. The method may also include molding the base material onto the non-adhesive material such that a surface of the adhesive material faces outward away from the base material. The trim material may be disposed over the base material such that a back side of the trim material is adhered to the adhesive material.

The invention relates to a steering wheel (1), especially a leather steering wheel, comprising a steering wheel skeleton (10), a foam padding (11) surrounding the steering wheel skeleton (10) at least partially and a wrapping (12) which encompasses the foam padding (11) at least in portions, wherein adjacent longitudinal edges (13) of the wrapping (12) are covered by a profile bead (20), in particular a decorative bead (24), the profile bead (20) including at least one anchoring element (21) which is fixed directly in the foam padding (11) for fastening the wrapping (12). Moreover the invention relates to a method of manufacturing such steering wheel.