Patent classifications
B29C44/586
FOAM MOLDING METHOD AND INJECTION MOLDING MACHINE
To provide a new foam molding method and injection molding machine capable of solving variation in a wall thickness and a foamed state, sensor corrosion, a complexity of sensor positioning, and the like. The above-described problem is solved by a foam molding method comprising a resin filling step of filling a mold (2), clamped by a predetermined mold clamping force (Pc), with a resin (R) at a predetermined molding injection pressure (Pi), a filling stopping step of stopping the filling of the resin (R) when, while monitoring a mold gap (Lm) of the mold (2) during the filling, a predetermined mold gap value set in advance is reached, a surface layer curing and filled resin cooling step of curing a surface layer of the resin (R) for a certain time and cooling the filled resin (R) for a certain time after the filling of the resin (R) is stopped, a volume controlling step of controlling a volume increase by reducing the mold clamping force after curing the surface layer of the resin (R) for a certain time, and a taking out step of taking out a foam-molded product by opening the mold (2) after the volume control is performed and after cooling the filled resin (R) for a certain time.
FOAM MOLDED ARTICLE AND METHOD FOR PRODUCING FOAM MOLDED ARTICLE
A foam molded article having excellent shock resistance and inhibited from swelling, and a method for producing the foam molded article. The foam molded article has a bottom portion and a side face portion. The bottom portion has a cross-section including, in order, a first skin layer, a first foam layer, a belt-like resin layer, a second foam layer and a second skin layer. The diameter of the bottom portion is 20 mm or more. The thickness of the bottom portion is 2.0 mm or more. The angle between the bottom portion and the side face portion is 40 or more and 89 or less. The foam molded article satisfies: B/3A3B; A represents a length between an opposite surface of the bottom portion to a side where the side face portion is disposed and an upper end of the side face portion, and B represents the bottom portion diameter.
Method for producing an interior trim part of a vehicle and molding tool
A molding tool and method for producing an interior trim part. A cavity is embodied between a first element and a second element, and a slide is displaceably connected to the first element. A decorative layer is arranged on the first element and a backing is arranged on the second element. A foamable mixture is added to the hollow area between the backing and a reverse side of the decorative layer, such that a foam layer fills the hollow area. A distance between the first element and the second element is increased to enlarge the hollow area. During this process, the slide is pressed against a side facing away from the reverse side of the decorative layer, such that the hollow area is sealed with the reverse side of the decorative layer pressed against a lateral surface of the backing and/or against a lateral surface of the second element.
SHOE COMPONENT AND MANUFACTURING METHOD THEREOF
A shoe component includes a foam member including a thermoplastic material and a mixed material mixed to each other, wherein the weight percentage of the thermoplastic material is 90 wt % to 99 wt %, and the weight percentage of the mixed material is 10 wt % to 1 wt %. A manufacturing method of the shoe component is also disclosed herein.
Method of manufacturing a sandwich panel having an asymmetrical configuration in thickness direction
The invention relates to a method of manufacturing a sandwich panel having an asymmetrical configuration in the thickness direction. This method comprises the steps of: a) providing a plate shaped assembly of a first cover part and a second cover part and between a core part of a thermoplastic material containing a suitable blowing agent, wherein the second cover part is not equal to the first cover part regarding heat transfer properties; b) heating the assembly under pressure between press tools in a press, thereby adhering the foamed core part to the first and second cover parts; c) foaming of the thermoplastic material in the core part under pressure between press tools in the press and at a foaming temperature by increasing the spacing between the press tools in a controlled manner; d) cooling the foamed sandwich panel under pressure between the press tools; e) removing the thus cooled sandwich panel from the press; and optionally f) drying the sandwich panel; wherein during step a) a first compensation part conforming to the heat transfer properties of the second cover part is positioned at the side of the first cover part and/or a second compensation part conforming to the heat transfer properties of the first cover part is positioned at the side of the second cover part, and wherein during or after step e) the first and/or second compensation parts are removed from the sandwich panel.
Polypropylene composition for foaming
The present invention relates to a new polypropylene composition for molded articles, such as finished parts for the automotive industry. A composition comprising: (A) from 40 to 85% by weight of a first propylene-based component being selected from propylene homopolymers, propylene copolymers and heterophasic propylene polymer, such first propylene-based component having a flexural modulus higher than 800 MPa; (B) from 5 to 20% by weight of a second propylene-based component being a heterophasic propylene polymer comprising: (B1) from 20 to 90% by weight of a crystalline polypropylene, and (B2) from 10 to 80% by weight of a copolymer of ethylene and at least one C.sub.3-C.sub.10 alpha-olefin, such copolymer containing from 10 to 70% by weight of ethylene, being soluble in xylene at room temperature, and having an intrinsic viscosity in tetrahydronaphtalene at 135 C. of higher than 3.5 dl/g; and (C) from 10 to 40% by weight of glass fibers.
INJECTION MOLDING APPARATUS AND INJECTION MOLDING METHOD
An injection molding apparatus including a mold and an injection device is provided. The mold includes a fixed portion and a movable portion. A molding concavity is formed between the fixed portion and the movable portion, and the movable portion is adapted to move relative to the fixed portion to change a volume of the molding cavity, so that a pressure inside the molding concavity is adjusted between a pressurized state and a non-pressurized state. The injection device is adapted to inject a material into the molding concavity. The material includes a supercritical fluid, the supercritical fluid is prevented from being gasified in the pressurized state, and the supercritical fluid is gasified in the non-pressurized state. In addition, an injection molding method is also provided.
INJECTION MOLDING APPARATUS AND INJECTION MOLDING METHOD
An injection molding apparatus including a mold, a gas supply device, and an injection device is provided. The mold has a molding cavity. The gas supply device is adapted to supply a gas into the molding cavity to adjust a pressure in the molding cavity from a non-pressurized state to a pressurized state by the gas. The injection device is adapted to inject a material into the molding concavity. The material includes a foaming material, the foaming material is prevented from being gasified in the pressurized state, and the foaming material is gasified in the non-pressurized state. In addition, an injection molding method is also provided.
Cap made of foamed polymeric material, and method of making same
A cap for a bottle, which comprises at least a sealing portion and a lateral portion for fastening to the bottle. The sealing portion comprises, along a direction substantially perpendicular to the lateral portion, a first region formed of unfoamed polymeric material, a second region formed of foamed polymeric material, and a third region formed of unfoamed polymeric material, the second region being positioned between the first region and the third region. The disclosure also relates to a process for manufacturing a cap made of foamed polymeric material.
FOAM MOLDED BODY
An object of the present invention is to provide a molded body that is easy to produce and obtained by foaming a polycarbonate copolymer containing, as a raw material, isosorbide that is lightweight and excellent in mechanical properties and like. The present invention relates to a foam-molded body containing a polycarbonate copolymer having a structural unit derived from a dihydroxy compound represented by the following formula (1):
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and a structural unit derived from other dihydroxy compounds, and having a glass transition temperature (Tg) of less than 145 C.