A manufacturing method of a symbol button for a vehicle includes: preparing a button body comprising a side portion, a top portion formed of a polymer material on which a metal is able to be plated; forming an electrically conductive layer on an outside of the button body using a conductive polymer material; forming a plating shielding layer in a form of a symbol using a material on which a metal is not able to be plated on the electrically conductive layer; and performing metal plating on the outside of the button body having the plating shielding layer.

A semi-finished product and a method for manufacturing a semi-finished product having at least one micro-component, which method uses a multi-component injection molding process, are disclosed, in which at least one mold chamber of an injection mold is provided with at least one lost part made of a first material, more particularly an injection-molded plastic material, and in another step for producing the micro-component, a second material, which is different from the first material and is elastomer-based, more particularly silicone-based, is injected, as a result of which a firm and form-fitting connection forms between the micro-component and the lost part. In order to be able to achieve advantageous cycle times in a risk-free way, it is proposed for the lost part to be embodied as a macroscopic object holder for the micro-component to permit manipulation of the semi-finished product and for the mold chamber to be provided with this lost part.

A method for joining sides of a speaker enclosure includes affixing a speaker grill element to a substructure element, where the speaker grill element has a depth that is shorter than its length and width, includes a first surface and a second surface parallel to each other, and includes hole openings, where the substructure element has a depth that is shorter than its length and width, includes protrusions above its front surface, and includes openings larger than the openings in the speaker grill element, and where the speaker grill element is aligned lengthwise to a first plane, inserting the joined speaker grill element and substructure element into a mould, where in combination with portions of the speaker grill element and the substructure element, a surface of the mould forms a mould cavity, and injecting molten plastic into the mould cavity to form an injection moulded side element.

In some examples, a method may include injection molding an optical material in a mold defining at least one optical surface to form a molded component, and machining the molded component to form a machined optical component including a machined optical surface. In some examples, a method may include injection molding an optical material in an axially symmetric mold cavity defining at least one optical surface to form a molded component, and machining the molded component to form an optical component that does not possess axial symmetry. Optical component formed by these methods and molds for utilizing in these methods also are described.

In some examples, a method may include injection molding an optical material in a mold defining at least one optical surface to form a molded component, and machining the molded component to form a machined optical component including a machined optical surface. In some examples, a method may include injection molding an optical material in an axially symmetric mold cavity defining at least one optical surface to form a molded component, and machining the molded component to form an optical component that does not possess axial symmetry. Optical component formed by these methods and molds for utilizing in these methods also are described.

A composite material member having an FRP layer made of fiber-reinforced plastic, and a resin-rich layer that has a fiber content that is 5% or less of the fiber content of the FRP layer. The resin-rich layer is formed in at least a partial region of a surface of the FRP layer, and is formed from the same resin as a matrix resin of the fiber-reinforced plastic. A hole is bored so as to penetrate the FRP layer and the resin-rich layer.

An injection molding die is an injection molding die for molding a resin hollow body including a straight tubular portion having an inner peripheral surface that does not have a tapered portion for die removal. The injection molding die includes a core having a cylindrical portion configured to form the inner peripheral surface of the straight tubular portion. The core has a groove recessed inwardly in the radial direction and formed over a whole circumference of the cylindrical portion in an end portion of the core on a first side in the axial direction, the end portion corresponding to a rear end portion of the resin hollow body in the die-removal direction.

An optical element for a lighting device of an automotive vehicle. The optical element includes a first portion configured to transmit electromagnetic (EM) radiation therethrough, the EM radiation including visible wavelengths and an ablation process wavelength. Also included is a second portion configured to absorb at least the ablation process wavelength, the second portion being in contact with the first portion to define an ablation process boundary which separates a surface of the first portion from an adjacent surface of the second portion. A patterned optical coating is provided on the optical element such that the optical coating material is provided on at least a part of the surface of the second portion, but not provided on the surface of the first portion.

A method for manufacturing a prosthetic component include injection molding a prosthetic component with a polymeric material. The prosthetic component includes a final surface positioned on one side and multiple coring features positioned on an opposite side. The coring features may include multiple ribs and slots. The method further includes machining the prosthetic component to remove the coring features and form a final surface on the opposite side. The prosthetic component may be a femoral component for a prosthetic knee joint.

Embodiments herein relate to hollow profiles and methods of preparing the same for joining operations. A method herein can include placing a dam within a channel defined by the hollow profile, fitting a die block over an end of the channel, and injecting a flowable composition through an injection port into the channel. Another method can include defining a volume within a first member using at least one flow control device, filling the defined volume with a flowable polymeric composition, allowing the flowable polymeric composition to solidify to form a solid portion in the first member, and mechanically modifying the solid portion to define a joining surface suitable for joining to the second member. Other embodiments are also included herein.