According to an embodiment of the present disclosure, provided is a method for manufacturing a bus bar in which a frame including a sensing part and a body part connected to the sensing part is prepared, the frame is inserted into and fixed to an injection molding mold, and an enhanced part enhancing the strength at a position where fatigue is concentrated by an enhancing injection material injected into the injection molding mold is formed in the frame.

The present invention is intended to provide a method for manufacturing a resin gear with a core metal by which there is no reduction in strength even with gates allowing decrease in material costs such as pin gates in the molding die for injection molding. The manufacturing method includes: gates at a primary molding step and gates at a secondary molding step are pin gates or the like. The number of the gates at the primary molding step and the number of the gates at the secondary molding step are plural and identical, and the gates are arranged circumferentially. Gate positions G21, . . . at the secondary molding step are circumferentially intermediate or nearly circumferentially intermediate between gate positions G11, . . . and weld positions W11, . . . adjacent to the gate positions G11, . . . in the primary molded article.

Embodiments of the present technology include molding processes for metallic foams, apparatuses, and products. An example method includes placing an uncompressed charge of conductive metal foam into a cavity disposed on a first tool, wherein the first tool is located on a first portion of a compression mold apparatus, translating the first portion of the compression mold apparatus towards a second portion of the compression mold apparatus so as to compress the uncompressed charge of conductive metal foam, creating a compressed charge of conductive metal foam, and overmolding around and through the compressed charge of conductive metal foam with an overmolding material.

Disclosed is an injection mold for manufacturing an injection-molded article to which a substrate is bound in-mold during injection, the substrate having an adhering surface for binding to the article and a leading edge at an upstream end of the substrate. The injection mold comprises a first mold component and a second mold component together defining a cavity into which a molten plastic material is injected to form the article. The injection mold includes a flow deflector disposed on at least one of the first and second mold components, wherein the flow deflector deflects a flow of the molten plastic material over the leading edge of the substrate such that the flow makes first contact with the substrate downstream of the leading edge, thereby forming a temporary air pocket at the leading edge of the substrate which is then back-filled by the subsequent flow of the molten plastic material.

In a first step, a circuit sheet is set such that a first region of a second main surface of the circuit sheet is in contact with a plateau portion of a first mold and a second region is not in contact with the first mold. In the first step, a first fixed portion of the circuit sheet is arranged on a first portion of the first mold, and a second fixed portion is arranged on a second portion of the first mold. The first portion is a portion that is higher than the plateau portion and runs along at least one of a first protruding portion and a second protruding portion provided along the plateau portion. The second portion is a portion where the first protruding portion or the second protruding portion is not provided along the plateau portion.

A rotor manufacturing apparatus 1 is provided, the rotor manufacturing apparatus 1 including: a first mold 2 and a second mold 3 respectively arranged on one end surface and another end surface in the axial direction of a cylindrical rotor core 40 in order to seal the magnet insertion hole 42 in the process of filling the gap between a permanent magnet 51 and a magnet insertion hole 42 with the resin material 52 and solidifying a resin material 52, in which each of the first mold 2 and the second mold 3 is provided with positioning protrusion parts 6a, 6b, 7a, and 7b that are protruded in the axial direction and are intended to position the permanent magnet 51 in a predetermined position with respect to the magnet insertion hole 42.

An example mold assembly includes a first core, a second core, and a retaining cap. The first core defines an insert seat configured to receive a mold insert. The first core and the second core are configured to define a mold volume adjacent the mold insert. The retaining cap is disposed about a curved end portion defined by the second core, and defines a curved cap surface in contact with the curved end portion. The retaining cap is configured to secure the second core at a predetermined orientation relative to the first core within predetermined tolerances. An example technique includes positioning a mold insert in the mold assembly, disposing the retaining cap about the second core, securing the second core at a predetermined orientation relative to the first core within predetermined tolerances, and depositing mold material within the mold volume.

An injection molding method for a product with a connection elastic sheet, a loudspeaker and an electronic device are provided. The method comprises: providing a blank material comprising at least one connection piece and a material connection strip, and each connection piece comprising an elastic arm portion and a wire portion; positioning the blank material as an insert in a first injection mold by means of the material connection strip; injecting a first injection plastic part into the first injection cavity to obtain a first injection product; processing the first injection product for bending up the elastic arm portion toward an outer surface of the first injection plastic part; placing the processed first injection product into a second injection cavity of a second injection mold, and sealing the elastic arm portion; and injecting a second injection plastic part into the second injection cavity.

The invention is directed to an overmolded two-component friction element in a plastic pallet and to a method for forming the pallet. The friction element includes a rigid outer carrier member and an elastomeric material that is exposed at one or more ends. The friction element is first formed in an injection mold, and then is placed in a pallet mold. Resin is injected into the pallet mold around the sides of the friction element leaving the exposed elastomeric material form part of the pallet surface.

A production method of an insert-molded product according to one embodiment of the present invention includes: bonding a plurality of positioning members to a back face side of a thin board-shaped decorative material; placing the decorative material in a mold such that the plurality of positioning members are inserted into positioning holes provided on the mold; and injecting a resin composition into the mold.