A method of manufacturing a unitary toothbrush head having a base and filaments extending therefrom. The method includes steps of injecting molten plastic material into a mold cavity having a pre-base cavity and a filament cavity extending therefrom; compressing the molten plastic material, once it is essentially filling the pre-base cavity, by impressing a punching tool into the molten plastic material from the rear side of the pre-base cavity being opposite to a side from which the filament cavity extends; and filling the filament cavity with the molten plastic material under the continuous impression of the punching tool.

A method for attaching an anchor to an end of a tensile member by inverting the assembly of anchor and tensile member and injecting pressurized potting compound. A length of filaments of the tensile member are placed within a cavity through the anchor. The anchor and filaments are placed in an inverted position, with the distal end of the anchor facing downward and the cable extending upward out of the anchor. If the anchor has an open distal end this is sealed. Liquid potting compound is injected into the anchor cavity and allowed to solidify. During the solidification process, a controlled translation (pulling) of the cable is preferably introduced.

A toothbrush comprised at least one unitary brush head having a base and at least one filament and extending therefrom and having a free end terminating with a tip, wherein the filament has a length of from 6.0 mm to 20.0 mm between the base and the free end, and wherein the unitary brush head is made from a plastic material that has a melt flow rate of not greater than about 30 g/10 min measured in accordance with ISO 1133.

An integrated artificial plant wall and a method for preparing same. The integrated artificial plant wall comprises a number of base frames which can be mutually spliced and a number of artificial plants, wherein the artificial plants are connected to the base frames via connecting rods, and the base frames, the artificial plants and the connecting rods are of an integrated structure. The present invention further provides a method for preparing the integrated artificial plant wall mentioned above, the method comprising four steps of making flat leaves, placing the flat leaves, performing injection molding and performing demolding. The present invention is the first providing an integrated artificial plant wall, which no longer uses a traditional manual insertion method, thus reducing the labor cost, achieving completely automated production for artificial plant walls, greatly improving the production efficiency of artificial plant walls, and providing a foundation for large-scale industrialization of artificial plant walls.

A method for attaching an anchor to an end of a tensile member by inverting the assembly of anchor and tensile member and injecting pressurized potting compound. A length of filaments of the tensile member are placed within a cavity through the anchor. The anchor and filaments are placed in an inverted position, with the distal end of the anchor facing downward and the cable extending upward out of the anchor. If the anchor has an open distal end this is sealed. Liquid potting compound is injected into the anchor cavity and allowed to solidify. During the solidification process, a controlled translation (pulling) of the cable is preferably introduced.

A method for manufacturing a brush head (10). The method includes molding a tuft carrier (50) having at least one retention element (52) that are positioned relative to a handling plate (101). Excess material (59) may be removed from the tuft carrier. The retention elements are loaded into recesses of the handling plate. A bristle tuft (21) comprised of a plurality of bristles (22) is inserted into the opening (51) of each retention element. A proximal end (23) of each bristle tuft (21) is bonded together with at least a portion of the proximal side (53) of each corresponding retention element (52) to form a merged proximal end head portion (26) that secures the bristle tufts and retention elements together as a plurality of merged tuft assemblies (20). A platen (42) of a neck (40) is positioned in relation to the merged tuft assemblies using a cavity in a base plate. A matrix material (30) is overmolded to at least partially encompass the platen and the merged tuft assemblies and form the brush head.

A brush head (32) including: a supporting portion (42) of a brush neck (40); a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a proximal end (23) and a free end (25), wherein each of the plurality of bristle tufts comprises a proximal end head portion (26) melted into a first shape within a mold; and an elastomeric matrix (30) comprising at least a portion of the hard brush neck and the proximal end head portions, wherein the first shape of the proximal end head portion is configured to engage the elastomeric matrix such that the bristle tufts are retained within the elastomeric matrix.

A mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided. The venting cavity, which is in air-conducting connection with the blind-hole end of the filament cavity, has a depth between 1 m and 20 m. A method of manufacturing the mold insert includes providing first and second insert plates, forming a portion of a filament cavity into at least one of the front faces of the insert plates, forming a venting cavity into the front face with the filament cavity, and bringing the front faces of the plates into close abutment to form a filament cavity.

A mold for manufacturing an artificial shuttlecock from a semi-finished shuttlecock includes a male mold and a female mold. The male mold includes a cone frustum and a plurality of first annular grooves. The semi-finished shuttlecock is placed on an outside of the cone frustum. The first annular grooves are disposed apart on the outside of the cone frustum. The female mold includes a tapered slot, a plurality of second annular grooves and an injection channel. The second annular grooves are disposed apart on an inner surface of the tapered slot. When the semi-finished shuttlecock and the male mold are placed into the female mold, each of the first annular grooves corresponds to each of the second annular grooves to form a plurality of molded grooves. The injection channel communicates with the second annular grooves, and the molded grooves communicate with the injection channel through the second annular grooves.

A brush head (32) including: a supporting portion (42) of a brush neck (40); a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a proximal end (23) and a free end (25), wherein each of the plurality of bristle tufts comprises a proximal end head portion (26) melted into a first shape within a mold; and an elastomeric matrix (30) comprising at least a portion of the hard brush neck and the proximal end head portions, wherein the first shape of the proximal end head portion is configured to engage the elastomeric matrix such that the bristle tufts are retained within the elastomeric matrix.