B29C45/14647

Molded pocket in transaction card construction

Methods and apparatuses are provided for manufacturing a transaction card. The disclosed methods and apparatuses may be used to form a transaction card frame within a mold. The transaction card frame may include one or more recessed portions formed within a first surface of the transaction card frame. The one or more recessed portions may be configured for affixing one or more electronic components.

OVERMOLDED ELECTRONIC COMPONENTS FOR TRANSACTION CARDS AND METHODS OF MAKING THEREOF
20190050706 · 2019-02-14 ·

A process for manufacturing a transaction card includes forming an opening in a card body of the transaction card; inserting an electronic component into the opening; and molding a molding material about the electronic component. A transaction card includes a molded electronic component.

Electronic device member of metallic structure and non-metallic structure, and method for manufacturing same

A method for manufacturing an electronic device, according to one embodiment of the present invention, may comprise the operations of: inserting and injecting a polymeric material into a structure, which is a plate-shaped metal structure comprising a first surface and a second surface, the structure comprising: at least one opening penetrating the first surface and the second surface; and at least one recess having a first depth from the first surface and extending to have a repeating pattern selected from among a W-shape, a sawtooth shape, and a straight line shape, when viewed from above the first surface; and confirming that the recess is filled with the polymeric material. Various other embodiments are possible.

METHOD FOR MANUFACTURING AN INTERIOR COMPONENT FOR VEHICLES

A method for the manufacturing of an interior component for vehicles includes arranging a heating element in an injection mold and injecting a plastic melt into the injection mold in order to produce a base body. The heating element is disposed on a surface of the base body. The method further includes removing of the base body with the heating element from the injection mold after the plastic melt has solidified, and applying a cladding in order to clad the heating element and at least a part of the surface of the base body.

MOLDED POCKET IN TRANSACTION CARD CONSTRUCTION

Methods and apparatuses are provided for manufacturing a transaction card. The disclosed methods and apparatuses may be used to form a transaction card frame within a mold. The transaction card frame may include one or more recessed portions formed within a first surface of the transaction card frame. The one or more recessed portions may be configured for affixing one or more electronic components.

Label for in-mold forming
09636857 · 2017-05-02 · ·

A label for in-mold forming comprising a thermoplastic resin film with a heat-sealable layer, a printable thermoplastic resin film, and an antenna and an IC chip. The antenna and the IC chip are interposed between the thermoplastic resin films. The label is strong and water resistant with a high adhesive strength. The label has the function of an IC label and has a printable surface. Also provided is a thermoplastic resin container bearing the label. Bonding the label to a thermoplastic resin container does not damage the IC chip and antenna.

MOLDED POCKET IN TRANSACTION CARD CONTRUCTION

Methods and apparatuses are provided for manufacturing a transaction card. The disclosed methods and apparatuses may be used to form a transaction card frame within a mold. The transaction card frame may include one or more recessed portions formed within a first surface of the transaction card frame. The one or more recessed portions may be configured for affixing one or more electronic components.

METHOD OF MANUFACTURE OF A COMPONENT FOR A MOTOR-VEHICLE INTERIOR

A method for the manufacture of a component for a motor-vehicle interior with an associated film in which an electronic circuit is integrated with at least one proximity sensor includes the step of thermoforming the film on a mold element and the step of injection of plastic material in a mold cavity in such a way as to obtain a component for interior of motor-vehicle comprising a body of substantially transparent plastic material associated to the film The component includes one or more proximity sensors for activating a functional component of the motor-vehicle.

Encapsulating a metal inlay with thermosetting resin and method for making a metal transaction card
12321801 · 2025-06-03 · ·

Metal layers (650, 730, 750, 830, 850) of a smartcard (SC, 600, 700, 800) have module openings (614, 712, 714, 812, 814) for receiving a transponder chip module (TCM). Thermosetting resin (TR, 668B, 768A, 768B, 868A, 868B) coats (encapsulates) the bottom surfaces and fills the module openings of the metal layers. A first metal layer (650, 750, 850) may have a slit (S; 620, 720B, 820) which may also be filled by the thermosetting resin. A second metal layer (ML, 730) disposed above the first metal layer (750) may have a slit (S, 720A) which may also be filled by the thermosetting resin. A booster antenna circuit (BAC, 844) may be disposed between the first and second metal layers, with magnetic shielding material (842) disposed between the booster antenna circuit and the second metal layer (730).