B29C45/14786

Method for producing a connecting part using an injection foam molding process

A method for producing a connecting part (28) uses an injection foam molding process. In a first step, a fastening part with adhesive and/or hooking elements (18), forming a component of a contact fastener, is produced and introduced into an injection mold (2) as an insert part (16). A support part (26) is formed in the mold in a second step using a foamed synthetic material (22). The support part is connected to the insert part to form the connecting part (28).

PROCESS FOR MANUFACTURING A MOTOR VEHICLE PART

A process for manufacturing a motor vehicle part, wherein the part is produced by molding a filled thermoplastic material, the part thus molded is subsequently reinforced by positioning locally and at the surface of the part at least one reinforcing element including strips of unidirectional continuous fibers, the strips being deposited non-continuously on the part in at least one stress concentration zone.

Structural fiber component for injection molding in head mounted displays

A set of augmented reality (AR) or virtual reality (VR) glasses are disclosed. The glasses comprise a fiber reinforced structure. The fiber reinforced structure includes a continuous fiber component. The fiber reinforced structure also includes a thermoplastic material injection molded over the continuous fiber component, wherein the thermoplastic material surrounds the continuous fiber component. The glasses also comprise electronics that are coupled to the fiber reinforced structure, wherein the electronics are configured to facilitate presentment of imagery onto a lens of the glasses.

METHOD OF MAKING A LAMINATE, AN ENERGY ABSORBING DEVICE, AN ENERGY ABSORBING DEVICE COMPOSITION, AND A FORMING TOOL

In an embodiment, an energy-absorbing device can comprise: a polymer reinforcement structure, wherein the polymer reinforcement structure comprises a polymer matrix and chopped fibers; and a shell comprising 2 walls extending from a back and forming a shell channel, wherein the shell comprises continuous fibers and a resin matrix; wherein the polymer reinforcement structure is located in the shell channel.

AIRCRAFT CONTROL SURFACE
20230192320 · 2023-06-22 · ·

A tool for fabricating a control surface is disclosed. In various embodiments, the tool includes a first block defining a longitudinal direction running between a leading edge end and a trailing edge end; a first sidewall spaced a first lateral distance from the first block to form a first closeout channel running in the longitudinal direction between the first block and the first sidewall; and a second sidewall configured to form a second closeout channel running in the longitudinal direction, the second closeout channel disposed laterally opposite the tool from the first closeout channel.

Molding apparatus, method of molding, and molded products
09844901 · 2017-12-19 · ·

A method for producing a molded product 70 involves the use of a mold 40 including a cavity 44 to which a molding material is supplied and an intercepting member 45 capable of moving back and forth within the cavity 44. The method comprises an interception step for moving the intercepting member 45 into the cavity 44 and an injection step for injecting the molding material into the cavity 44. During the injection step, the intercepting member 45 is used to regulate the flow of the molding member inside the cavity 44 at the initial stage of the injection. The intercepting member is thereafter pulled into the mold 40.

VERTICAL INJECTION MOLDING MACHINE, AND METHOD OF MOLDING COMPOSITE MOLDED PARTS BY USING VERTICAL INJECTION MOLDING MACHINE

A vertical injection molding machine has a rotary table rotatably in an axial direction as a vertical direction, lower molds on an upper surface of the rotary table, and an upper mold for opening and closing the lower molds, and opening and closing mold in a vertical direction. The vertical injection molding machine has a robot mounted on the lower molds on the plane surface part of the fiber resin base material and a heater for heating the fiber resin base material mounted on the lower molds, and when the plane surface part of the fiber resin base material facing the lower molds is defined as a lower surface, and an opposite surface being defined as an upper surface, an upper and a lower directions of the fiber resin base material is matched to a mold opening and closing direction of the upper mold and the lower molds.

METHOD FOR PRODUCING A TRIM ELEMENT WITH A GENUINE CARBON APPEARANCE
20170348885 · 2017-12-07 · ·

The invention relates to a method for producing a trim element for vehicles which has a genuine carbon appearance, comprising a carbon fiber layer which is arranged on an exposed side of the trim element and is visible from the outside, and which is made of a fiber structure composed of prefabricated carbon fibers with interstices, with the method comprising at least the process step of wet impregnating the prefabricated carbon fiber layer with an aqueous polymer dispersion based on polyurethane, acrylate or polyvinyl acetate or a mixture thereof, so that the polymer dispersion penetrates at least partially into the carbon fiber layer, increasing the suitability thereof for penetration of a coating into the interstices of the fiber structure of the carbon layer.

MOLDED ARTICLE AND METHOD OF PRODUCING SAME

A molded article includes a fiber-reinforced composite material in which reinforcing fibers are impregnated with a matrix resin, wherein components A, B, and C: Component A: a fiber-reinforced base material in which continuous reinforcing fibers are impregnated with a PPS resin is applied as the matrix resin, and a volume content of fiber Vf′.sub.A in the component A is Vf′.sub.A=50 to 70 vol %; Component B: a fiber-reinforced base material in which the continuous reinforcing fibers are impregnated with the matrix resin, the PPS resin and a PPS resin having a melting point Tm.sub.B lower than a melting point Tm.sub.A of the PPS resin are applied as the matrix resins, and a volume content of fiber Vf′.sub.B in the component B is Vf′.sub.B<Vf′.sub.A; and Component C: a fiber-reinforced resin obtained by impregnating discontinuous reinforcing fibers with the PPS resin is applied as the matrix resin.

Composite connectors and methods of manufacturing the same

A method of manufacturing a composite connector for a fluid transfer conduit is provided which comprises applying continuous fibre reinforcement, oriented at least partially circumferentially and pre-impregnated with a thermoplastic polymer to a tubular mould portion which extends substantially parallel to a central axis C; applying at least one further mould portion to form a complete mould in which the continuous fibre reinforcement is enclosed and injecting a thermoplastic polymer into the mould to form a connector with a tubular hub portion and a flange portion which extends from the hub portion at an angle to the central axis C. The tubular hub portion comprises a tubular seal section with an inner layer and an outer wherein the inner layer comprises the continuous fibre reinforcement and the outer layer comprises the injected thermoplastic polymer.