The present disclosure provides a metal-resin composite and a preparation method. The metal-resin composite includes a metal substrate; a porous resin layer formed on the metal substrate; a plastic layer formed on the porous resin layer; and a pore passage. The pore passage passes through the porous resin layer and extends inside the metal substrate, and the plastic layer fills in the pore passage to bond with the metal substrate.

The invention relates to a method of manufacturing an air-intake duct (30) with induction noise and radiated noise attenuation that is intended to be connected to an internal combustion engine. The method comprises the steps of: (a): providing a mould (1) comprising two moulding cavities (2), each cavity (2) having at least one groove (4) adapted for moulding a rib (32) and having at least two half-bores (5) adapted for moulding end sleeves (34-36), (b): providing a core (8) adapted to be positioned between the cavities (2), for moulding an air-intake duct (30), (c): positioning a tubular layer (9) of air-porous material on the core (8), (d): positioning the core (8) with the tubular layer (9) between the moulding cavities (2), (e): injecting a thermoplastic material into the, or each, groove (4) and into each half-bore (5) of each cavity (2), in order to overmould ribs (32) and end sleeves (34-36) onto the tubular layer (9) so as to form a duct (30).

A cover and a method for automatically producing a cover having at least one cover panel for covering a container, the method using a mold having an open state and a closed state. The method operates in three steps. First, by opening the mold to the open state and assembling therein, free of mechanical fasteners, of at least two functionally different cover elements. Second, closing the mold to the closed state and injecting therein at least one substance that solidifies for forming a structural material which forms a third cover element. Third, opening the mold to the open state and retrieving the cover thereout ready for use. The cover is void of mechanical fasteners and has at least two functionally different cover elements which include at least a belt and a reinforcement structure.

A composite material is disclosed which includes a plastic layer formed on a layer of metal. The metal layer includes pores into which an adhesive is introduced. The plastic layer is injection molded onto the metal layer so as to contact the adhesive in the pores. The plastic layer is thus bonded to the metal layer.

Embodiments of the present technology include molding processes for metallic foams, apparatuses, and products. An example method includes placing an uncompressed charge of conductive metal foam into a cavity disposed on a first tool, wherein the first tool is located on a first portion of a compression mold apparatus, translating the first portion of the compression mold apparatus towards a second portion of the compression mold apparatus so as to compress the uncompressed charge of conductive metal foam, creating a compressed charge of conductive metal foam, and overmolding around and through the compressed charge of conductive metal foam with an overmolding material.

An interior part for a vehicle is formed by core-back expansion molding. The interior part includes a foamed plastic body formed by injecting a foamable plastic resin into a mold and separating the mold portions of the mold to allow foaming expansion of the foamable plastic resin. An edge portion of the foamed plastic body includes a projecting freeze section and a core-back expansion radius located adjacent to the projecting freeze section. The projecting freeze section is formed in a freeze seal area of the mold adjacent a parting line to help prevent excessive flashing of material at the parting line during separation.

A system and method for automating the making of molded articles formed from a substrate and a fabric material, wherein the fabric material is positioned over a mold surface and a substrate material is injected between the fabric material and the mold surface such that the substrate material hardens and bonds with the fabric material forming the molded article.

Apparatus and methods for additively manufactured structures with augmented energy absorption properties are presented herein. Three dimensional (3D) additive manufacturing structures may be constructed with spatially dependent features to create crash components. When used in the construction of a transport vehicle, the crash components with spatially dependent additively manufactured features may enhance and augment crash energy absorption. This in turn absorbs and re-distributes more crash energy away from the vehicle's occupant(s), thereby improving the occupants' safety.

A movable mold includes a main mold part, a separate mold part separate from the main mold part, and a relative movement mechanism moving the separate mold part relative to the main mold part in a driving direction of a mold driver.

A housing comprising a ceramic material to which a plastic layer is firmly bonded includes a substrate, a plastic member, and a porous layer. The porous layer is pitted and formed between the substrate and the plastic member by coating and sintering a porous ceramic slurry on a surface of the ceramic substrate. The present disclosure also provides a method for manufacturing the housing.