A system comprises a fully automated fabrication cell (20) for forming overmolded oral care implements. The cell (20) includes a cluster of process stations (21) including injection molding machines operable to first form oral care implement preforms and then overmold the preforms with an overlay to create fully formed oral care implement bodies. In one example, the overlay may be a flexible elastomeric or rubber material while the preform may comprise a more rigid plastic material. Transfer of the preforms and bodies between the process stations (21) is fully automated and performed by a computer-operated robot (40) having a jointed articulated arm. A grasping tool (60) disposed on an end of the arm (42) releasably engages and transports a plurality of preforms and/or bodies simultaneously. The tool provides two different methods for engaging and holding the toothbrush skeletons/bodies. A programmable controller (130) automatically controls the robotic arm (42)'s operation and movement.

A vertical injection molding machine includes a mold clamping device configured to clamp a mold and an injection device configured to inject an injection material. The mold clamping device includes a fixed plate, an upper movable plate that is driven up and down with respect to the fixed plate, and a turntable provided on the fixed plate and is rotatable with respect to the fixed plate. In a case the turntable is provided with a plurality of types of molds configured to mold different molded articles, when the turntable is rotated, one type of the molds is switched to a molding target mold and the other type of the molds is switched to a standby target mold, and the molding target mold is clamped by driving of the upper movable plate and is injected with the injection material.

An airway management device has a body (6) including an external shell moulded from a polypropylene copolymer (PP) blended with a thermoplastic elastomer (TPE) of styrene-ethylene/butylene-styrene (SEBS), the external shell extending from a proximal opening to a distal tip of the body (6), the external shell having a curved portion (35) and a linear portion (37). Methods of manufacturing are also disclosed.

A film material insert molding method, includes an intermediate part forming step of forming a first intermediate part having an edge extending radially outward, the edge being disposed at and near an outer peripheral end of a final shape of a film material, a transparent resin layer forming step of forming a second intermediate part including a transparent resin layer, by injection molding, on a front surface of the first intermediate part, with the edge of the first intermediate part being fixed, and a substrate resin layer forming step of forming an insert-molded article including a substrate resin layer, by injection molding, on a back surface of the second intermediate part, the substrate resin layer covering a surface of a radially outer end of the edge.

An injection mold for a high-aspect-ratio double-layer cylindrical plastic part and a molding method using the same. The injection mold includes a support base plate. A movable mold fixing frame and a movable mold base plate are arranged at the middle of a lower surface of the support base plate through positioning screws. A lower core mold is matchingly provided at a center of an upper surface of the support base plate, and is provided with a lower semicircular cavity for accommodating an outer die barrel. One side of the lower semicircular cavity is open, and the other side is provided with a first end wall which is provided with a lower semicircular notch for an inner die rod to pass through. An upper surface of the lower core mold is provided with a positioning protrusion, a lower feeding groove, and a remaining groove.

A mold includes a rotatable portion, a frame portion, a first and second portion, and a production unit. The rotatable portion has a plurality of surfaces and a plurality of forming portions. The plurality of surfaces is each provided with one of the plurality of forming portions, each having the same shape. The frame portion rotatably supports the rotatable portion. The first portion defines a cavity by coming into contact with one surface of the plurality of surfaces by clamping the mold. The second portion comes into contact with another surface of the plurality of surfaces different from the one surface by clamping the mold. The production unit attached to the frame portion.

Some embodiments relate to a method for the direct soling of a multilayered shoe sole. The method can provide two distinct sets of mold frames for a first and a second shoe sole layer and a distinct order for the soling of the layers. In contrast to art traditional approaches, a first layer (e.g. a midsole) is first soled to an upper in a first mold frame and subsequently a second layer (e.g. an outer sole) is soled onto said first layer in a second mold frame. The method can allows for an increased design flexibility and the inclusion of additional functional or aesthetic features, such as air pockets, undercuts, toe caps or running sole tips previously not possible with direct soling processes. Some embodiments relate to an injection molding system equipped and configured for carrying out the method.

There is provided a method of manufacturing a sealing member for a respiratory interface device. The method comprises the steps of: (a) providing a mould having a cavity, a polymer injection port and a gas inlet port; (b) injecting a polymer through the polymer injection port into the cavity of the mould; and (c) introducing gas through the gas inlet port into the cavity of the mould, to form a sealing member of the respiratory interface device, thereby forming a sealing member of the respiratory interface device. The sealing member of the respiratory interface device comprises an internal chamber at least partially bounded by a resiliently deformable enclosing wall formed of the polymer, the enclosing wall including a patient-contacting surface, the patient-contacting surface having a form that is determined by the cavity of the mould and provides an anatomical fit with a patient.

A coinjection molded multi-layer container includes an inner layer, an outer layer, and a barrier layer. The inner layer includes a first polymeric material and forms an inside surface of the container. The outer layer includes the first polymeric material and forms an outside surface of the container. The barrier layer is located between the inner layer and the outer layer and includes a second polymeric material less permeable to gas than the first polymeric material. The barrier layer is biased toward the inside surface or the outside surface such that the inner layer and the outer layer have different thicknesses.

A coinjection molded multi-layer container includes an inner layer, an outer layer, and a barrier layer. The inner layer includes a first polymeric material and forms an inside surface of the container. The outer layer includes the first polymeric material and forms an outside surface of the container. The barrier layer is located between the inner layer and the outer layer and includes a second polymeric material less permeable to gas than the first polymeric material. The barrier layer is biased toward the inside surface or the outside surface such that the inner layer and the outer layer have different thicknesses.