An instrument panel (10) includes a base material portion (20) made of a base material M1 and a different material portion (30) made of a different material M2 having a different thermal shrinkage from that of the base material M1, and in the instrument panel (10), the base material portion (20) and the different material portion (30) are connected in a state such that at least a part of the two materials do not overlap.

Mold including a first shell having a cavity, a second shell having a projection, and an intermediate shell having a projection suitable for being coupled in the cavity of the first shell and a cavity suitable for being coupled with the projection of the second shell. The second shell includes a first injection channel extending from an inlet hole in a side wall of the second shell to an outlet hole in the projection of the second shell. The intermediate shell has a second injection channel extending from an inlet hole in a side wall of the intermediate shell to an outlet hole in the projection of the intermediate shell.

Provided are an injection mold and an injection molding method by which a boundary line between a first material and a second material curved so as to be sharply bent like a round chamfered shape can be formed reliably in a desired position, and a molded article molded using the injection mold and the injection molding method. The sum of a length w of an inclined-part forming part 51a and a length y of a thinned-part forming part 51b in a width direction of a linear part or a width direction of a curved part is at least equal to a prescribed value, and the thinned-part forming part 51b forming the curved part has a second length y longer than a first length in the width direction of the curved part.

An instrument panel forming method is provided with: a first supply step for supplying a base material 103 that will form the base material part and the different material 303 that will form the different material part into the cavity; and a second supply step for opening, with the pressure applied on the different material 303 maintained to be greater than the pressure applied on the base material 103, the frame-shaped core 215 to bring the base material 103 into contact with the different material 303 and cause the different material 303 to protrude into the base material 103 in the central section of the boundary between the base material 103 and the different material 303 in the thickness direction of the base material 103 and the different material 303 where solidification of the base material 103 and the different material 303 is delayed.

The invention relates to an injection-molding device for producing multi-component moldings from a thermoplastic molding compound, comprising a mold, forming a first article cavity, comprising means for filling the first article cavity with the thermoplastic molding compound, comprising an injection device for injecting a fluid against a projectile to be driven, wherein the injection device comprises a projectile carrier with at least one injection nozzle and with at least one projectile receptacle for a projectile as a displacer for the molding compound. The injection-molding device also comprises a mold insert, which forms a continuation of the first article cavity and encloses the projectile carrier, wherein the projectile carrier forms with the mold insert a second article cavity that can be filled with the molding compound, wherein the mold insert has a separate sprue and wherein the second article cavity of the mold insert can be sealed off for a time with respect to the first article cavity by means of movable mold parts. The invention also relates to a method for producing multi-component moldings by using the injection-molding device.

A method of manufacturing an optical obturator includes providing an injection mold including a mold cavity defining an outer surface of the optical obturator and a core pin centrally positioned within the mold cavity. The core pin defines an inner surface of the optical obturator. In particular, the core pin may be cantilevered to the injection mold. The method further includes injecting a first material between the core pin and the mold cavity to form the tubular shaft and injecting a second material between a distal portion of the core pin and a distal portion of the mold cavity to form the optical tip.

A method of manufacturing an optical obturator includes providing an injection mold including a mold cavity defining an outer surface of the optical obturator and a core pin centrally positioned within the mold cavity. The core pin defines an inner surface of the optical obturator. In particular, the core pin may be cantilevered to the injection mold. The method further includes injecting a first material between the core pin and the mold cavity to form the tubular shaft and injecting a second material between a distal portion of the core pin and a distal portion of the mold cavity to form the optical tip.

An injection molding method is provided. A molding device is provided and includes a first mold, a second mold over the first mold and a mold cavity defined by the first mold and the second mold. A first mixture is injected into the mold cavity through a first feeding port. A first component is formed from the first mixture. A second mixture is injected into the mold cavity through a second feeding port. A second component is formed from the second mixture. The second component is at least partially contact with the first component, and the first component and the second component have different physical properties.

A method for making a toothbrush including a handle, a head including at least one cleaning element extending therefrom, and a hinge arranged between the head and the handle, said hinge including a joint between the handle and the head of a harder thermoplastic component covered by a softer thermoplastic component is provided, the method including: forming a base body by injection molding of a first thermoplastic material forming one of the handle or the head, and injection molding of a second thermoplastic material for forming the other of the handle or the head to thereby fuse the second thermoplastic material against the first thermoplastic material; placing the base body into a further mold; and injection molding the softer thermoplastic component for covering the joint.

A method of making a structural part having a thermal protection barrier is provided. The method includes: making a fiber structure; introducing the fiber structure into an injection mold having first and second chambers, the fiber structure being placed in the second chamber; placing a movable separator partition between the first and second chambers; injecting a first resin into the first chamber; solidifying the resin injected into the first chamber; withdrawing the movable separator partition; injecting a second resin into the second chamber containing the fiber texture; and hardening the resins present in the first and second chambers of the injection mold in such a manner as to obtain a part having a structural core made of composite material constituted by fiber reinforcement densified by an organic matrix, and a thermal barrier constituted by a layer of hardened resin.