B29C45/1643

INJECTION MOLDING SYSTEM AND METHOD
20240316843 · 2024-09-26 ·

An injection molding method includes providing a molding device including a first mold, a second mold over the first mold and a first mold cavity defined by the first mold and the second mold; injecting a first material into the first mold cavity; forming a first layer from the first material; replacing the second mold by a third mold; injecting a second material into a second mold cavity defined by the first mold and the third mold; and forming a second layer from the second material disposed over the first layer, wherein the first material is different from the second material.

Method of manufacturing a blinker module as well as a blinker module, rearview device and motor vehicle

A method for manufacturing a blinker module for a rearview device of a motor vehicle includes the steps of providing at least one lighting element comprising at least one light guide and at least one light disk or lens and providing of at least one illuminant unit comprising at least one illuminant, wherein the illuminant unit is designed to couple light emitted by the illuminant into the lighting element. A blinker module, rearview device and motor vehicle, including the blinker module manufactured according to the method, are also described.

VEHICLE INTERIOR MATERIAL AND MANUFACTURING METHOD THEREFOR
20170173922 · 2017-06-22 ·

Provided is a vehicle interior material comprising coating layers formed on both surfaces of a veneer layer; a back layer on the coating layer of one surface of the veneer layer; and a front layer on the coating layer of the other surface of the veneer layer. Provided is a method of manufacturing a vehicle interior material comprising steps of: providing a veneer layer; forming coating layers on both surfaces of the veneer layer by applying and drying water-dispersible polyurethane dispersion or water-dispersible acrylic polyurethane dispersion on the both surfaces; pre-forming a real wood film layer prepared by forming the coating layers on the both surfaces of the veneer layer; forming a back layer on the coating layer of one surface of the veneer layer by primary insert molding; and forming a front layer on the coating layer of the other surface of the veneer layer by secondary insert molding.

METHODS FOR MANUFACTURING AN ELECTRICALLY INSULATING SUPPORT FOR AN ELECTROMECHANICAL SWITCH AND AN ELECTROMECHANICAL SWITCH, AND SUPPORT AND SWITCH MANUFACTURED ACCORDING TO THE METHODS

Provided is a method for manufacturing an electrically insulating support for an electromechanical switch. In some embodiments, the presently disclosed method includes manufacturing at least first and second portions of the support with respectively first and second plastics having different temperature heat resistances and manufacturing the support as a single piece by at least one of an overmolding process and a multi-material injection process. In some embodiments, the electrically insulating support is manufactured according to the method for manufacturing an electrically insulating support. Also provided is a method for manufacturing an electromechanical switch, which in some embodiments includes manufacturing an electrically insulating support according to the presently disclosed method for manufacturing an electrically insulating support and attaching electrically conductive elements to different regions thereof. Also provided is an electromechanical switch manufactured according to the presently disclosed method.

Machine and method for injection molding multilayer articles having a high proportion of internal layer material

In one aspect, a method of coinjection molding a multilayer article using a coinjection nozzle having inner outlet, an outer outlet, and an intermediate outlet between the inner and outer outlets is provided. A stream of surface layer material is injected into a mold cavity from the intermediate outlet. With the injection ongoing, two streams of internal layer material are injected from the inner and outer outlets of the coinjection nozzle respectively. The two streams sandwich the stream of surface layer material and flow behind a melt front of the surface layer material. The sandwiched stream of surface layer material continues to supply the melt front with surface layer material at least until the melt front nears a distal end of the mold cavity. The resultant article is substantially or entirely encapsulated by a skin of the surface layer material and contains a high proportion of internal layer material.