The present invention provides a manufacturing method for a stopper used in medical containers, the stopper having a septum and a housing supporting the septum, the manufacturing method comprising firstly creating the septum using a first molding process with a thermoplastic elastomer composition; then creating the housing using a second molding process with a plastic composition, by the second molding process the septum being pre-compressed in a radial direction perpendicular to a needle penetration direction of the septum; and subjecting the stopper to a steam sterilization, wherein after the septum experiences the steam sterilization, the septum exhibits a residual pre-compression level of 12% to 30% in the radial direction compared to when the septum is uncompressed, and the residual pre-compression level is measured based on a thickness or average diameter of the septum.

A method for producing a rubber-plastic composite, including the steps of (a) shaping an unvulcanized elastomer, (b) partially vulcanizing the shaped elastomer at a temperature of at least 140 C. up to a degree of vulcanization in the range from 10% to 40%, (c) cooling the partially vulcanized elastomer to a temperature of less than 100 C. within less than 20 minutes, (d) overmolding the partially vulcanized elastomer with a plastic, and (e) heat treating the partially vulcanized elastomer overmolded with a plastic at a temperature in the range from 100 C. to 170 C. for a duration of from 5 minutes to 5 hours to complete the vulcanization and form a rubber-plastic composite. The method further relates to a rubber-plastic composite obtainable by the method according to the invention and also to a shoe comprising the rubber-plastic composite obtainable by the method according to the invention.

Forming a connector head for a generator of an active implantable medical device by providing a pin (20) having alternating smooth sections (21) for receiving an electrical contact (210) and a profiled section (22); disposing the electrical contacts on the smooth sections; injecting into a first mold a flexibly resilient material around the profiled sections of the pin to produce isolation elements between the electrical contacts; injecting in a second mold a rigid material around the pin to form the connector head with the electrical contacts and isolation elements embedded therein; and withdrawing the pin from the cavity of the connector head thus formed. The material provides precise axial and radial positioning of the different elements, and good electrical insulation.

A plastic reflective waveguide is manufactured using a soft transfer stamp formed in a first mold using a liquid injection molding process to provide the stamp with parallel wall surfaces having a zero degree draft angle. The soft transfer stamp is placed as an insert in a second mold utilized in a multi-stage thermoplastic injection molding process. A first thermoplastic injection molding stage molds a base part of the plastic reflective waveguide having parallel wall surfaces with a zero degree draft angle. The soft transfer stamp is removed from the second mold and a partially-reflective coating is applied to the base part. A second thermoplastic injection molding stage is utilized to create a secondary part of the plastic reflective waveguide. The raw plastic reflective waveguide is ejected from the second mold and subjected to additional manufacturing processes to realize a finished part meeting design requirements for size and form factor.