A feeding apparatus is mounted to an injection molding apparatus defining an injecting space for receiving multiple pellets, and includes a feeding device defining a feeding space that has a delivering space portion and a feeding space portion spatially intercommunicating the delivering space portion and the injecting space, a supplying device defining a supplying space spatially communicating with the delivering space portion and being operable to allow or interrupt spatial communication with the supplying space and the delivering space portion, and an air suction device mounted to the feeding device and being operable to draw air from the injecting space and the feeding space. The pellets move from the supplying device into the injecting space.

The present disclosure provides an injection molding apparatus and a method of fabricating a component. The apparatus may include a barrel comprising a first section having an end associated with a mold through a nozzle or a gate insert, a second section coupled to a hopper configured to fill a material into the barrel, and a temperature transition section between the first section and second section. The apparatus may include an extrusion screw placed inside the barrel and rotatable relative to the barrel. The apparatus may include one or more heaters associated with the first section of the barrel to heat the material inside the barrel. Rotation of the extrusion screw relative to the barrel may continuously extrude the material into the mold.

An injection molding apparatus and method of fabricating a molded part are provided. The apparatus may include a barrel, a nozzle enclosing an end of the barrel and defining an opening in fluid communication with an inside of the barrel, and an extrusion screw positioned at least partially inside the barrel and rotatable relative to the barrel. The extrusion screw may include a screw tip. Relative axial movement between the barrel and the extrusion screw may open or close the opening of the nozzle to permit or prevent, respectively, material flow through the opening of the nozzle. The method may include clamping a mold, opening a nozzle, rotating the extrusion screw to pump a molten material into the mold until the mold is filled, closing the nozzle, and unclamping the mold to release a molded part.

Molding systems and methods for molding are disclosed. An example molding system may include a barrel having an input and an output. The barrel may have an inner diameter. A hopper for supplying a polymer material may be coupled to the input. The output may be configured to be coupled to a mold. A screw may be disposed in the barrel. The screw may have an outer diameter with a tight tolerance with the inner diameter of the barrel so that feeding the polymer material along the screw and through the barrel imparts shear forces onto the polymer material sufficient to alter the molecular structure of the polymer material and form a compounded material. A motor may be coupled to the screw. The motor may be configured to rotate the screw within the barrel. The screw may be axially fixed within the barrel so as to not reciprocate during a molding procedure. Alternatively, the screw may be configured to reciprocate within the barrel.

An injection molding apparatus and method of fabricating a molded part are provided. The apparatus may include a barrel, a nozzle enclosing an end of the barrel and defining an opening in fluid communication with an inside of the barrel, and an extrusion screw positioned at least partially inside the barrel and rotatable relative to the barrel. The extrusion screw may include a screw tip. Relative axial movement between the barrel and the extrusion screw may open or close the opening of the nozzle to permit or prevent, respectively, material flow through the opening of the nozzle. The method may include clamping a mold, opening a nozzle, rotating the extrusion screw to pump a molten material into the mold until the mold is filled, closing the nozzle, and unclamping the mold to release a molded part.

The present disclosure provides a molding machine and a method of molding a part. The molding machine may include multiple molding systems (e.g., extruders) for pumping molten material into one or more mold cavities. The multiple molding systems may pump the same material or different materials into the one or more mold cavities. The multiple molding systems may be individually and/or collectively controlled. A method of molding a part may include pumping material into one or more mold cavities via multiple molding systems, ceasing pumping material into the one or more mold cavities when one or more pressures associated with the multiple molding systems are achieved, and releasing a molded part from the one or more mold cavities after the one or more pressures are achieved.

An object is to manufacture molded bodies having a small variation among products even if the mixture amount of a metal powder is increased when molding is performed by directly introducing not only a metal powder but also a powdered resin into an injection molding machine. In a metal powder mixed resin molded body manufacturing method for manufacturing a molded body by kneading a molding material including a metal powder, a thermoplastic resin powder, and an additive agent, molding is performed by an injection molding machine in which a molding screw is arranged. The molding screw of the injection molding machine includes a feeding portion, a compressing portion, and a metering portion that are continuously and integrally provided, the feeding portion and the compressing portion are constituted by an one-line spiral flight, the flight of the compressing portion includes a plurality of sub-flights that extend in a spiral manner in a screw axis direction and the sub-flights each have a polygonal shape with rounded corner portions, and the sub-flights are arranged such that the corner portions are shifted by a set angle in a circumferential direction about the screw axis, and the metering portion is provided with a plurality of blending/aligning portions each having gear-like protrusions and recesses in a circumferential direction about the screw axis.

The present disclosure provides a molding machine and a method of molding a part. The molding machine may include multiple molding systems (e.g., extruders) for pumping molten material into one or more mold cavities. The multiple molding systems may pump the same material or different materials into the one or more mold cavities. The multiple molding systems may be individually and/or collectively controlled. A method of molding a part may include pumping material into one or more mold cavities via multiple molding systems, ceasing pumping material into the one or more mold cavities when one or more pressures associated with the multiple molding systems are achieved, and releasing a molded part from the one or more mold cavities after the one or more pressures are achieved.

An injection molding machine 1 includes a cylinder 11, a hopper 14 attached to the cylinder 11 and configured to supply a molding material into the cylinder 11, and a material supply apparatus 4 configured to supply the molding material to the hopper 14. A tank 31 of the material supply apparatus 4 is connected to the hopper 14 via a hose 54. The material supply apparatus 4 is connected to a container 57 in which the molding material is stored via a hose 51. The molding material can be transported from the container 57 to the material supply apparatus 4 through the hose 51, and the molding material can be transported from a tank 30 of the material supply apparatus 4 to the hopper 14 through the hose 54.

A plasticizing unit for a molding machine includes a plasticizing screw arranged in a barrel so as to be rotatably driveable, and the screw is configured to plasticize a material. A feeding device is arranged on a lateral surface of the barrel, and the feeding device is configured to feed the material to be plasticized into the barrel. A dividing device divides the feeding device into two sub-regions. A first sub-region is configured to feed the material to be plasticized into the barrel, and a second sub-region is fluidically connected to a degassing device and/or an opening along the longitudinal axis of the barrel at one end of the barrel, through which opening the plasticizing screw is inserted into the barrel, is fluidically connected to the degassing device. The degassing device is configured to discharge gases generated during the plasticization of the material to be plasticized from the barrel.