A method for manufacturing a golf ball having a core, an intermediate layer and a cover that is formed of a resin material composed primarily of a polyurethane resin and has a thickness of 0.1 mm to 0.7 mm by injection molding the cover using a vertically separating two-part injection mold having specific gate and support pin configurations. This method enables a relatively soft urethane resin cover that is thin and of high quality to be formed, and has a good golf ball productivity.

A resin molding has a first surface and a second surface, wherein the second surface includes a rib, and wherein the first surface includes a glossy portion and a non-glossy portion.

A molded resin product includes a plurality of protrusions formed in a predetermined region. A histogram indicating a height distribution of the plurality of protrusions has two peaks having a boundary height as a boundary therebetween. In a case where protrusions having height equal to or smaller than the height Hx are first protrusions and protrusions having height larger than the boundary height are second protrusions among the plurality of protrusions, an arithmetic mean curvature of the first protrusions is smaller than an arithmetic mean curvature of the second protrusions.

The present invention discloses polymer surfaces with T-shaped microstructure and their fabrication method and applications. The polymer surfaces with the T-shaped microstructure are characterized in that T-shaped microposts arrange orderly on them, and nanobulges arrange orderly on the top surfaces of the micronails of the T-shaped microposts. A flexible insert is designed and manufactured according to the geometry of the T-shaped microposts, and nanogrooves are manufactured on the cavity surface of an injection mold according to the geometry of the nanobulges on the top surfaces of the micronails. The flexible insert is mounted on the injection mold cavity. An injection molding machine is used to inject the molten polymer into the injection mold cavity. Then the polymer surfaces with the T-shaped microposts, on the top surfaces of the micronails of which the nanobulges arrange orderly, are molded. The polymer surfaces with the T-shaped microstructure exhibit robust Cassie-Baxter state and moderate surface adhesion to water droplets, and can be used for quantitative collection, lossless transportation or micromixing of microdroplets.

A core lifter having lifter bar with an elongate blade which carries a coupling head received in an elongate lifter bar coupling receiver formed in the base configured to permit pivotable, swiveling and/or translational misalignment or tolerance compensation during core lifter assembly, installation, and operation in a plastic formable material molding apparatus, including during mold cycling advantageously preventing core lifter binding and extending core lifter life. A preferred lifter has a lifter bar formed of a blade to which a lifter bar coupling ball is attached that is received in an elongate longitudinally extending channel having a transverse cross section complementary to the ball defining a bearing race in which the ball is received enabling slidable pivoting, swiveling and slidable movement of the ball and blade relative thereto including while the ball and blade are slidably moving along the race in a longitudinal or lengthwise direction relative to the base.

An iridescent vehicle badge (and methods for making it) that includes a translucent, polymeric badge having a non-planar shape and comprising an interior and an exterior surface. Further, at least one of the surfaces of the badge comprises a plurality of diffraction gratings that are integral with the badge, each having a thickness from 250 nm to 1000 nm and a varying period from 50 nm to 5 microns. In some cases, the thickness can range from 500 nm to 750 nm. The period, in some cases, can vary within a set of discrete values in one or more portions of the at least one of the surfaces of the badge, e.g., from 150 nm to 400 nm.

The present invention relates to micro-/nanostructured compound-eye arrays and fabrication method thereof, and discloses a fabrication method and applications for the molded polymer parts with the micro-/nanostructured compound-eye arrays on their surfaces, which exhibit both hydrophobicity and light trapping. The fabrication method for the molded polymer parts with the micro-/nanostructured compound-eye arrays includes following steps. A flexible microlens array template is assembled; the flexible microlens array template is fixed on an injection mold cavity, and a polymer part with microlens arrays distributing on its surface is molded by using injection molding; the microlens arrays on the molded polymer part are imprinted onto the surface of an ultra-pure aluminum foil, nanopores are formed on its surface via anode oxidation, and so an aluminum template with negative micro-/nanostructured compound-eye arrays is fabricated; the aluminum template is fixed on an injection mold cavity, and a polymer part with micro-/nanostructured compound-eye arrays distributing on its surface is molded by using injection molding. The dual-level compound-eye arrays (orderly distributed convex semi-sphere microlens and densely distributed nanopillars) are developed on the surface of the molded polymer part, which exhibits both hydrophobicity and light trapping.

A molded resin product includes a plurality of protrusions formed in a predetermined region. A histogram indicating a height distribution of the plurality of protrusions has two peaks having a boundary height as a boundary therebetween. In a case where protrusions having height equal to or smaller than the height Hx are first protrusions and protrusions having height larger than the boundary height are second protrusions among the plurality of protrusions, an arithmetic mean curvature of the first protrusions is smaller than an arithmetic mean curvature of the second protrusions.

Provided herein are a test card, method of manufacturing the same, and mold for manufacturing the same. The test card may include a body and a well. The body may include a first surface and a second surface opposite the first surface. The well may define an opening extending from the first surface to the second surface and configured to receive a sample therein. The well may further include a shelf extending into the opening, such that the opening is narrower between the shelf and the second surface than between the shelf and the first surface.

A method includes providing a collection of particulate material and forming a first article therefrom. Forming the first article includes forming an outer shell with an outer surface that defines an outer periphery of the first article; forming a relief area of the first article that supports the outer shell, including forming a relief void in the relief area; and collecting a collection of the particulate material within the outer shell during formation of the first article. Moreover, the method includes encasing the first article with an outer member. The outer member defines an internal cavity with an internal surface that corresponds to the outer surface of the outer shell. The method further includes heating, which deforms the first article selectively at the relief void.