A system and process for injection molding polymer articles is described. The system and process are designed to reduce gate blush. In one embodiment, an injection molding device injects a molten polymer composition into a runner that extends from an injection point to a gate. The gate is positioned adjacent to an opening leading into a mold cavity. In accordance with the present disclosure, the system includes one or more overflow passages that divert flow of the polymer composition so as to temporarily reduce the flow rate and pressure of the polymer composition entering the mold.

An air intake hose for a vehicle may include a blow molding portion formed in a hollow hose shape by blow molding, an injection molding portion formed in a hollow hose shape by injection molding, and a coupling portion formed at one end of the blow molding portion, wherein the blow molding portion and the injection molding portion may be coupled with each other by injecting a material forming the injection molding portion into an injection mold in a state in which the coupling portion may be inserted in the injection mold.

To provide a method for manufacturing an interdental cleaning tool that can prevent deformation of a core base at molding of a cleaning flexible part using an elastomer material, thereby effectively preventing occurrence of molding failure of the cleaning flexible part.

The method in the present invention includes: a base part molding step of providing first metal molds 30 and 31 for molding base parts with a plurality of first molding spaces 32 aligned in parallel and including core base molding sections 32a and handle base molding sections 32b, providing the first metal molds 30 and 31 with connection part molding sections 35 to communicate with the adjacent handle base molding sections 32b, and supplying a synthetic resin material with a fiber material at a time to the plurality of first molding spaces 32 from gates 34 to form a plurality of base parts at a time; and a flexible part molding step of setting the core bases of the base parts into second metal molds, holding the core bases at two or more longitudinal portions by a plurality of pairs of hold pins in the second metal molds, each pair including two pins, and charging an elastomer material into the cleaning flexible part molding spaces.

Mold used to manufacture a gasket member includes a first mold, second mold, and plate-shaped substrate clamped between the first and second molds. The first mold includes circumferential groove that opens to a bottom surface of the first mold and forms a cavity, injection groove that opens to the bottom surface and connects to the cavity at first location of the circumferential groove, injection hole having a lower end opens into the injection groove and upper end extends to top surface of the first mold, exhaust groove that opens to the bottom surface and connect to the cavity at a second location of the circumferential groove, and exhaust hole having lower end connect into the exhaust groove and an upper end extends to the top surface of the first mold. The elastic material is injected and filled into the cavity to form the gasket member.

To provide a method for manufacturing an interdental cleaning tool that can prevent deformation of a core base at molding of a cleaning flexible part using an elastomer material, thereby effectively preventing occurrence of molding failure of the cleaning flexible part. The method in the present invention includes: a base part molding step of providing first metal molds 30 and 31 for molding base parts with a plurality of first molding spaces 32 aligned in parallel and including core base molding sections 32a and handle base molding sections 32b, providing the first metal molds 30 and 31 with connection part molding sections 35 to communicate with the adjacent handle base molding sections 32b, and supplying a synthetic resin material with a fiber material at a time to the plurality of first molding spaces 32 from gates 34 to form a plurality of base parts at a time; and a flexible part molding step of setting the core bases of the base parts into second metal molds, holding the core bases at two or more longitudinal portions by a plurality of pairs of hold pins in the second metal molds, each pair including two pins, and charging an elastomer material into the cleaning flexible part molding spaces.

A mold, system and method for manufacturing a part includes injection molding a substrate in a single injection mold and optionally trimming the panel substrate. The substrate can have a first configuration or a second, different configuration. Trimming of the substrate can occur when the substrate has the first configuration to define an aperture in the substrate.

An injection molding apparatus includes an injector that obtains molten resin by melting resin, and injects the molten resin, a hot runner that is a flowing path of the molten resin, and a temperature rising part that is provided in a part of the hot runner, and increases a temperature of the molten resin to be higher than a melting temperature in the injector.

A method produces an injection molded part. A plastic material is injected into a cavity for forming the injection molded part. The plastic material in a flow line region of the cavity, where the plastic material from two directions coincides during an injection molding process, is at least partially removed from the cavity via at least two overflow points and, in so doing, is locally swirled or mixed between the overflow points.

A tubing system with a coupler join positioned between and joining tubing segments. The coupler join is formed to reduce dead legs and hold up volumes within, and/or to reduce materials used to form, and/or to simplify the manufacturing process of the tubing system. The coupler join may be sized, shaped, configured, and/or dimensioned to join tubing segments, such as pre-formed tubing segments, in a streamlined configuration, such as to substantially correspond with the outer and inner diameters of the tubing segments. The tubing system and coupler join may be formed with a mold configured to form a coupler join securely coupling spaced apart ends of tubing segments to be joined together in a configuration which reduces dead legs and hold up volumes within the resulting tubing system.

A method for manufacturing a component with moulded-on seal, in particular a pump component. The component is laid in an injection-moulding tool, then a sealing material is injected from an injection gate into the injection-moulding tool and fills a cavity on one side of the component. Sufficient sealing material is injected for a part of the sealing material to pass from the cavity, via an overflow channel connected to the cavity, into an overflow chamber which is provided inside the contour of the component. A component can includes the moulded-on seal.