[Problem] The present invention relates to a manufacturing method for obtaining a molded article having an expanded layer in the molded article, wherein an expanding agent and device used to manufacture a resin having expansion properties, and a means for increasing expansion ratio are provided.

[Solution] In the present invention, an expanding agent placed in a heating cylinder of a molding machine is configured as a liquid, the volume of the expanding agent is controlled, and the expanding agent is injected into a molten resin in the heating cylinder of the molding machine. The volume of the injected expanding agent can thereby be accurately measured each time. When a low-boiling liquid such as water, an alcohol, or an ether is used as the injected expanding agent, all of the liquid is vaporized by the temperature of the heating cylinder of the molding machine, and no residue thereof is therefore left in the molded article. When sodium bicarbonate water is used as the injected expanding agent, solvent water vaporizes and water vapor also becomes expandable gas, which is less expensive than using sodium bicarbonate as the expanding agent for a master batch using the resin that is to be molded.

A footwear injection mold includes a primary injection mold having a first coupling element of a first coupling assembly; and a secondary injection mold provides at least part of an injection chamber for molding a footwear part. The injection chamber has a proximal surface defining at least part of a distal surface of the footwear part and a second coupling element of the first coupling assembly. The first coupling assembly is configured to fix the secondary injection mold relative to the first injection mold.

A cavity plate assembly (400) for a preform mold (100), which includes a cavity plate (410) having an array of seats (412) and a corresponding array of cavity inserts (440) mounted to a front face (CVF) of the cavity plate (410) and in communication with a respective seat (412). Each cavity insert (440) includes a body (441) with a mounting face (441a) and a spigot (443) projecting from the mounting face (441a) and received in a respective seat (412) of the cavity plate (410) such that the mounting (441a) face abuts the front face (CVF) of the cavity plate (410). Each cavity insert (440) also includes a molding surface (448) along its length, at least two thirds of which extends beyond the cavity plate (410).

The present invention is intended to provide a manufacturing method of an insert molded article that makes it possible to manufacture efficiently the insert molded article including a metallic insert, an inside member made of a synthetic resin and covering a portion of the insert, and an outside member made of a synthetic resin different from the material of the inside member and covering a portion of the inside member using general molding machines, not a dedicated two-color molding machine.

General molding machines are used to manufacture the insert molded article formed by injection molding of a resin part in twice. An insert core 7 is used in common in primary molding using a primary molding die C1 and in a secondary molding using a secondary molding die. A round shaft 7C of the insert core 7 is fitted into an internal hole 2C of an insert 2 to form a coupled body 10 in which the insert 2 and the insert core 7 are coupled together. The coupled body 10 is used in common at the primary molding step and the secondary molding step.

An additive manufacturing device for manufacturing a mould. The additive manufacturing device includes a container for providing at least one mould material, a build platform having a build surface for holding and/or supporting at least one mould being or having been manufactured by an additive manufacturing process, a source for providing energy to selectively activate and subsequently solidify the at least one mould material in or from the container to enable additive manufacturing of the mould, and an electronic controller adapted to selectively control the source to manufacture the mould as a one-piece sacrificial mould according to a predetermined design producing a one-piece additively manufactured mould.

An insert of a die for molding a speaker grille includes a forming member. The forming member defines a forming surface, from which a plurality of pins extend for forming apertures in a speaker grille. The forming surface defines a plurality of apertures disposed at spaced locations between the pins. The apertures are interconnected with a plurality vent channels communicating the apertures with the vent channels for venting air disposed in a die when melted polymer used to form the speaker grill is injected into the die. The forming member and the vent channels are formed as a monolithic construction.

A mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided. The venting cavity, which is in air-conducting connection with the blind-hole end of the filament cavity, has a depth between 1 μm and 20 μm. A method of manufacturing the mold insert includes providing first and second insert plates, forming a portion of a filament cavity into at least one of the front faces of the insert plates, forming a venting cavity into the front face with the filament cavity, and bringing the front faces of the plates into close abutment to form a filament cavity.

Disclosed herein is a display apparatus having high quality and high gloss. The display apparatus includes a display module which keeps a display panel on which an image is displayed in a curved surface state, a driving unit provided at a rear side of the display module, and a cover which accommodates the display module and the driving unit and forms an exterior of the display apparatus, wherein the cover is injection molded, and includes a first cover which is disposed in front of the display module and is provided to have the same curvature as that of the display panel, and a second cover which is disposed at the rear side of the display module, is coupled with the first cover, simultaneously accommodates the display module and the driving unit, and is formed to have a curvature which is different from that of the display panel.

A molding die has a lower holder, an intermediate holder, an upper holder, a lock member, an upper link bar, a lower link bar, a restriction member, and a drive part. A movement of the lock member in a molding die opening direction or a molding die closing direction is restricted by the intermediate holder. The upper link bar has a first retaining groove in which the lock member fits when being located at a molding die closing position. The lower link bar has a second retaining groove in which the lock member fits and a release portion that enables the lock member to be released from the first retaining groove. The restriction member is movable between a restriction position that prevents the lock member from fitting in the second retaining groove and a free position that enables the lock member to fit in the second retaining groove.

A process produces an electrical line which extends in the longitudinal direction and the line has a line core and an outer shell. In a continuous shaping process, individual shell portions of the outer shell are formed successively by surrounding the line core with a curable plastic substance. In at least one portion, the outer shell is produced having a cross-sectional geometry which can be varied in the longitudinal direction of the line.