A hot runner process controller configured to monitor the status and operation of a hot runner system to autonomously generate information to improve the quality of injection molding process of a hot runner system having an inlet nozzle, one or more manifolds and one or more nozzles with actuator or without actuator, and one or more heating elements, the hot runner process controller is self-operating, and independent from the injection molding machine, includes: one or more sensors located on, in or at the hot runner system to detect the status and/or the operation of the hot runner system, and a processing unit and a memory. The processing unit is connected to the one or more sensors, wherein the memory stores data and program codes. The processing unit is configured to load and execute the program code to compare sensor information with the stored data and to determine if the hot runner system is in an operable status, and in case the hot runner system is in an operable status, configured to generate status information to activate the one or more heating elements and/or the one or more actuators enabling a production operation of the injection molding machine. In case the hot runner system is not in an operable status, configured to generate status information to deactivate the one or more heating elements and/or close or deactivate the one or more actuators disabling a production operation of the injection molding machine.

A gearwheel pair for a gear unit, comprising a first gear and a second gear, which can be meshed with one another, wherein the first gear consists entirely or partially of metal or plastic and the second spur gear comprises an outer part having a gear rim made of a first plastic and having a number of injection-molded portions, an inlay part made of metal, and a connecting part, which is arranged between the inlay part and the outer part and is made of a second plastic for the interlocked and/or materially-bonded connection of the inlay part and the outer part and further relates to the second spur gear per se, a gear unit having such a gearwheel pair, and a method for producing a second gear, which is used for such a gear unit.

An injection molding system comprising: a first selected valve, one or more downstream valves, delivering a fluid to a mold cavity, at least one fluid property sensor that detects a flow front of fluid material flowing downstream through the mold cavity at a trigger location within the cavity disposed between the first gate and at least one selected downstream gate, a controller instructing an actuator associated with the downstream gates to open the gates at a predetermined open gate target time on a first injection cycle, each valve associated with a position sensor that detects opening of a gate at an actual open gate time to the controller, the controller automatically adjusting time of instruction to open the gates on a subsequent injection cycle by an adjustment time equal to any delay in time between the predetermined open gate target time and the actual open gate time.

An insert for an injection-molding nozzle of an injection-molding device, wherein the injection-molding nozzle has a nozzle body which extends in a longitudinal direction and in which at least one melt duct for a flowable compound to be processed is formed along the longitudinal direction between a first end and a second end, wherein the at least one melt duct opens into a mold impression, formed in the injection mold, of the injection-molding device. The insert has a main body which extends along the longitudinal direction. The main body of the insert has a portion which, in the mounted position of the insert in the injection-molding device, is arranged in the region of the second end of the nozzle body, and a second portion which, in the mounted position of the insert in the injection-molding device, is supported on a tool plate of the injection-molding device.

An Injection molding apparatus injection molding apparatus (10a) comprising: one or more first downstream channels (166, 166a, 166b) and associated first gates (34, 34a, 34b) that deliver injection fluid (18) to a first cavity (300a) of a mold system (302, 303) and to one or more second downstream channels (168, 168a, 168b) and associated second gates (32, 32a, 32b) that deliver injection fluid to a second cavity (300b) of the mold system (302, 303), the mold system being clamped together under a selected force, the apparatus including a first upstream valve (118) that enables and disables flow of the injection fluid to the first gates (34, 34a, 34b) and a second upstream valve (108) that enables and disables flow of the injection fluid to the one or more second gates (32, 32a, 32b), the apparatus including a control system (20) adapted to open or enable flow of the injection fluid (18) to the one or more first gates (34, 34a, 34b) at a first selected time and to further instruct the second upstream valve (108) to open or enable flow of the injection fluid (18) to the one or more second gates (32, 32a, 32b) at a second selected time that is delayed relative to the first selected time during the course of an injection cycle.

Apparatus for injection molding of plastic materials having a mold including at least one plate, a hot runner distributor of the fluid plastic material, at least one injector and an electric motor for controlling opening and the closing of the injector, supported by the distributor and whose cooling is carried out by means of thermal exchange contact with the plate. Provided for the cooling of the electric motor is at least one cover made of thermally conductive material at least partly surrounding the electric motor in a slidable manner and it is maintained in thermal exchange contact with the plate by means of a magnetic or an electro-magnetic force.

Apparatus for injection molding of plastic materials comprising a mold including at least one plate, a hot runner distributor of the fluid plastic material, at least one injector and an actuator for controlling the opening and the closing of the injector, supported by the distributor and whose cooling is carried out by means of thermal exchange contact with the plate. Provided for the cooling of the jack actuator provided for is at least one cover made of thermally conductive material at least partly surrounding the actuator in an axially slidable manner and it is maintained in thermal exchange contact with the plate by means of a magnetic or an electro-magnetic force.

Improved injection molding methods and molds, for forming TPU layers, especially thin TPU covers, into golf ball constructions, and having improved number, shape and placement of both the injection gates and the cold slugs within the mold in order to minimize/eliminate damage to dimples strategically positioned close to the parting line of a mold in order to maximize aerodynamic properties of the resulting golf ball.

The present invention is directed to a golf ball having a non-planar parting line on its spherical surface.

The resin injection gate is disposed at the pillar part. When the bearing cage is divided into first and second regions by an imaginary line connecting the resin injection gate and a weld to be formed at a position radially facing the resin injection gate, a resin reservoir that can store therein the melted resin is formed at the pillar part in only one of the regions. A circumferential distance between the resin reservoir and the weld is smaller than a circumferential distance between the resin reservoir and the resin injection gate. A cross-sectional area of a communicating part of the resin reservoir, which is configured to communicate with the pillar part, is equal to or less than a quarter of a cross-sectional area of the resin injection gate.