A method of manufacturing an electronic device includes a step of housing an electronic component in a metal mold, then filling the metal mold with a molding material, wherein the metal mold includes a cavity having a rectangular planar shape and housing the electronic component, and a dummy cavity communicated with a side surface having the smallest gap with the electronic component out of four side surfaces included in the cavity, and in the step of filling the metal mold with the molding material, the molding material inflows into the cavity, and the molding material in the cavity inflows into the dummy cavity.

A mold tool is provided that includes plural mold sub-volumes configured to receive a sealant, a mold channel in fluid communication with the mold sub-volumes, a sealant injection port in fluid communication with the mold channel, vacuum application ports in fluid communication with the mold sub-volumes, and an air control system. The air control system is operably coupled to the mold sub-volumes and the mold channel, and is configured to apply a vacuum to the mold sub-volumes via the vacuum application ports.

A mold tool is provided that includes plural mold sub-volumes configured to receive a sealant, a mold channel in fluid communication with the mold sub-volumes, a sealant injection port in fluid communication with the mold channel, vacuum application ports in fluid communication with the mold sub-volumes, and an air control system. The air control system is operably coupled to the mold sub-volumes and the mold channel, and is configured to apply a vacuum to the mold sub-volumes via the vacuum application ports.

Provided are skin-forming apparatus and method. The apparatus includes a mold having a cavity defining a skin-forming space and a vent core system coupled to the mold for discharging residual gas. The vent core system includes a vent hole formed in the mold and connecting the cavity of the mold to the outside, a vent core mounted in the mold for opening an inlet of the vent hole to discharge the residual gas or closing the inlet of the vent hole to block leakage of the resin, a temperature sensor disposed in a resin flow course in the cavity while being spaced apart from the inlet of the vent hole by a predetermined distance, a controller, and a core driving unit for driving the vent core to perform opening and closing operations based on the control signal of the controller in accordance with the temperature measured by the temperature sensor.

Provided are skin-forming apparatus and method. The apparatus includes a mold having a cavity defining a skin-forming space and a vent core system coupled to the mold for discharging residual gas. The vent core system includes a vent hole formed in the mold and connecting the cavity of the mold to the outside, a vent core mounted in the mold for opening an inlet of the vent hole to discharge the residual gas or closing the inlet of the vent hole to block leakage of the resin, a temperature sensor disposed in a resin flow course in the cavity while being spaced apart from the inlet of the vent hole by a predetermined distance, a controller, and a core driving unit for driving the vent core to perform opening and closing operations based on the control signal of the controller in accordance with the temperature measured by the temperature sensor.

The purpose of the present invention is to make it possible to shorten the time required for a burr removal step and make it difficult for the burrs to detach from a sheet member in a step for removing the burrs together with the sheet member. For removal, by making the burrs to adhere to a pliable sheet member such as paper or nonwoven fabric that has been incorporated beforehand in the molding die and stripping the sheet member from the molding die, the burrs are removed together with the sheet member. The present invention is characterized in that in order to make it difficult for the burrs to detach from the sheet member during the stripping, a radiused shape with an arc-shaped cross-section is formed by the molding die on the areas surrounding the sections where the burrs adhere to the sheet member.

The purpose of the present invention is to make it possible to shorten the time required for a burr removal step and make it difficult for the burrs to detach from a sheet member in a step for removing the burrs together with the sheet member. For removal, by making the burrs to adhere to a pliable sheet member such as paper or nonwoven fabric that has been incorporated beforehand in the molding die and stripping the sheet member from the molding die, the burrs are removed together with the sheet member. The present invention is characterized in that in order to make it difficult for the burrs to detach from the sheet member during the stripping, a radiused shape with an arc-shaped cross-section is formed by the molding die on the areas surrounding the sections where the burrs adhere to the sheet member.

In an aspect, a mold stack may comprise two adjacent components, one at least partially defining a vent adjustable between a molding configuration and a cleaning configuration. A junction of the components may be adjustable between a molding configuration, wherein mating faces contact one another to define a parting line, and a cleaning configuration, wherein mating faces are separated to create a molding cavity extension therebetween and an auxiliary melt barrier prevents uncontrolled flashing from the extension. In another aspect, a mold shut height adjustment mechanism may include a mold component movable along an operational axis of the mold, a stop member, movable along the axis relative to the mold component, having first and second stops for providing first and second gaps on the front and back sides, respectively, of the mold component when the stop member is deployed, and a spacer for use in selectively deploying the stop member.

In an aspect, a mold stack may comprise two adjacent components, one at least partially defining a vent adjustable between a molding configuration and a cleaning configuration. A junction of the components may be adjustable between a molding configuration, wherein mating faces contact one another to define a parting line, and a cleaning configuration, wherein mating faces are separated to create a molding cavity extension therebetween and an auxiliary melt barrier prevents uncontrolled flashing from the extension. In another aspect, a mold shut height adjustment mechanism may include a mold component movable along an operational axis of the mold, a stop member, movable along the axis relative to the mold component, having first and second stops for providing first and second gaps on the front and back sides, respectively, of the mold component when the stop member is deployed, and a spacer for use in selectively deploying the stop member.

A microneedle chip and manufacturing method. The method comprises injecting, into a female mold, a fluid needle liquid, wherein forming cavities matching the shapes of needles of a microneedle chip are provided at the female mold and form a cavity array, injection inlets are provided at a surface of one side of the female mold, and air ejection openings are provided at a surface of another side of the female mold to form an air ejection surface; covering the air ejection surface of the female mold using a breathable film, and during injection, passing a gas through the breathable film so as to retain the liquid inside the forming cavities; curing the fluid needle liquid to form the microneedle chip, and demolding to obtain the same. By employing the air ejection openings and the breathable film, a liquid is retained while ejecting a gas, providing a favorable micro-injection effect.