A microneedle chip and manufacturing method. The method comprises injecting, into a female mold, a fluid needle liquid, wherein forming cavities matching the shapes of needles of a microneedle chip are provided at the female mold and form a cavity array, injection inlets are provided at a surface of one side of the female mold, and air ejection openings are provided at a surface of another side of the female mold to form an air ejection surface; covering the air ejection surface of the female mold using a breathable film, and during injection, passing a gas through the breathable film so as to retain the liquid inside the forming cavities; curing the fluid needle liquid to form the microneedle chip, and demolding to obtain the same. By employing the air ejection openings and the breathable film, a liquid is retained while ejecting a gas, providing a favorable micro-injection effect.

To provide an injection mold capable of filling a necessary resin material for obtaining a desired molded article in a cavity space of a fine mesh structure, there is provided an injection mold according to an embodiment of the present invention composed of a core mold and a cavity mold, in which a cavity space is formed when the core and cavity molds are in a contact with each other, the cavity space surrounding a plurality of contact areas between the core and cavity molds. In the injection mold according to an embodiment of the present invention, at least one of the core and cavity molds has a through-hole which has an opening in a parting plane of the core and cavity molds and extends from the opening to an outside of the injection mold, the parting plane corresponding to the contact areas between the core and cavity molds.

To provide an injection mold capable of filling a necessary resin material for obtaining a desired molded article in a cavity space of a fine mesh structure, there is provided an injection mold according to an embodiment of the present invention composed of a core mold and a cavity mold, in which a cavity space is formed when the core and cavity molds are in a contact with each other, the cavity space surrounding a plurality of contact areas between the core and cavity molds. In the injection mold according to an embodiment of the present invention, at least one of the core and cavity molds has a through-hole which has an opening in a parting plane of the core and cavity molds and extends from the opening to an outside of the injection mold, the parting plane corresponding to the contact areas between the core and cavity molds.

An orthopedic prosthesis mold, comprising a first housing including a first cavity therein shaped to form a portion of an orthopedic prosthesis; a second housing coupled to the first housing, the second housing including a second cavity therein shaped to form a portion of an orthopedic prosthesis, wherein the first and second housings are constructed from a material having a first hardness; a first shell element configured to receive at least a portion of the first housing therein; a second shell element configured to receive at least a portion of the first housing therein, wherein the first and second shell elements are constructed from a material having a second hardness greater than the first hardness; and a connection element releasably engageable to the first and second shell elements to prevent separation of the first shell element from the second shell element.

An orthopedic prosthesis mold, comprising a first housing including a first cavity therein shaped to form a portion of an orthopedic prosthesis; a second housing coupled to the first housing, the second housing including a second cavity therein shaped to form a portion of an orthopedic prosthesis, wherein the first and second housings are constructed from a material having a first hardness; a first shell element configured to receive at least a portion of the first housing therein; a second shell element configured to receive at least a portion of the first housing therein, wherein the first and second shell elements are constructed from a material having a second hardness greater than the first hardness; and a connection element releasably engageable to the first and second shell elements to prevent separation of the first shell element from the second shell element.

According to one embodiment, a mold includes a substrate clamping surface, a cavity, a suction part, a vent, an intermediate cavity, and an opening/closing part. The substrate clamping surface contacts a surface of a processing substrate. The cavity is recessed from the substrate clamping surface. The suction part is recessed from the substrate clamping surface. The vent is provided on a path between the cavity and the suction part, communicates with the cavity, is recessed from the substrate clamping surface to a vent depth. The intermediate cavity is provided between the vent and the suction part on the path, communicates with the vent, and is recessed from the substrate clamping surface to an intermediate cavity depth deeper than the vent depth. The opening/closing part opens and closes the path and is provided between the intermediate cavity and the suction part on the path.

According to one embodiment, a mold includes a substrate clamping surface, a cavity, a suction part, a vent, an intermediate cavity, and an opening/closing part. The substrate clamping surface contacts a surface of a processing substrate. The cavity is recessed from the substrate clamping surface. The suction part is recessed from the substrate clamping surface. The vent is provided on a path between the cavity and the suction part, communicates with the cavity, is recessed from the substrate clamping surface to a vent depth. The intermediate cavity is provided between the vent and the suction part on the path, communicates with the vent, and is recessed from the substrate clamping surface to an intermediate cavity depth deeper than the vent depth. The opening/closing part opens and closes the path and is provided between the intermediate cavity and the suction part on the path.

Provided is a plastic injection-molding method for producing a poly-V belt pulley, which has an outer ring, an inner ring, and a ring web, which connects the outer ring to the inner ring and has a plurality of radially oriented ribs. The injection molding occurs in a circular-ring-shaped injection-molding cavity, a poly-V-ribbed inner shell of which is formed by a plurality of radially movable slides and which is vented during the injection molding by the gaps between the slides adjacent to each other. The rib contour in the injection-molding cavity are designed in such a way that the plurality of ribs is formed of a first group of thin ribs and a second group of thick ribs and that the gaps extend in radial extension of the thin ribs, the width of which is significantly less than the width of the thick ribs, which extend circumferentially between the gaps.

Provided is a plastic injection-molding method for producing a poly-V belt pulley, which has an outer ring, an inner ring, and a ring web, which connects the outer ring to the inner ring and has a plurality of radially oriented ribs. The injection molding occurs in a circular-ring-shaped injection-molding cavity, a poly-V-ribbed inner shell of which is formed by a plurality of radially movable slides and which is vented during the injection molding by the gaps between the slides adjacent to each other. The rib contour in the injection-molding cavity are designed in such a way that the plurality of ribs is formed of a first group of thin ribs and a second group of thick ribs and that the gaps extend in radial extension of the thin ribs, the width of which is significantly less than the width of the thick ribs, which extend circumferentially between the gaps.

According to one embodiment, a mold device includes a first mold. The first mold includes a substrate clamping surface, a cavity, a suction part, a vent, first and second intermediate cavities and an opening/closing part. The substrate clamping surface contacts a surface of a processing substrate. The cavity is recessed from the substrate clamping surface. The suction part is recessed from the substrate clamping surface. The vent is provided on a path between the cavity and the suction part, and is recessed from the substrate clamping surface to a vent depth. The first intermediate cavity is provided between the vent and the suction part, and is recessed from the substrate clamping surface. The second intermediate cavity is provided between the first intermediate cavity and the suction part, and is recessed from the substrate clamping surface to a second intermediate cavity depth. The opening/closing part opens and closes the path.