A mold insert and an injection-molding machine including the mold insert. The mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided.

A component of a mold for molding preforms made of thermoplastic material, comprising

at least a first part (10) and at least a second part (20) adapted to mold part of the outer surface of a preform,

wherein, when the first part (10) and the second part (20) are assembled to each other, at least a first surface (11) of the first part (10) and at least a second surface (21) of the second part (20) face each other and are spaced apart from each other, thus delimiting a passageway for gases or vapors to leave the mold;

and wherein at least one of said first surface (11) and said second surface (21) comprises laser-induced periodic surface structures (LIPSSs).

A component of a mold for molding preforms made of thermoplastic material, comprising

at least a first part (10) and at least a second part (20) adapted to mold part of the outer surface of a preform,

wherein, when the first part (10) and the second part (20) are assembled to each other, at least a first surface (11) of the first part (10) and at least a second surface (21) of the second part (20) face each other and are spaced apart from each other, thus delimiting a passageway for gases or vapors to leave the mold;

and wherein at least one of said first surface (11) and said second surface (21) comprises laser-induced periodic surface structures (LIPSSs).

Provided is a mold core structure, which is arranged on a mold. The mold core structure includes a mold core body, which is a solid body made of three-dimensional printing, wherein one side of the mold core body is provided with a molding part, which is combined with an internal structure of the mold to form a cavity, there is a conformal air duct inside the mold core body, the conformal air duct has at least one main air duct and a plurality of secondary air ducts, the main air duct has a first end and a second end, the first end is located on one side of the mold core body, and connected to an external pneumatic control device, the pneumatic control device controls air to enter or exit the cavity through the conformal air duct, the second end thereof is located inside the mold core body, a path of the main air duct is freely wound around the molding part between the first end and the second end, one end of each of the secondary air ducts is communicated with the main air duct, and another end thereof is communicated with the molding part and disposed towards an ejection direction of a finished product. Accordingly, the finished product is released from the mold by controlling the air through the pneumatic control device.

According to one embodiment, a mold includes a substrate clamping surface, a cavity, a suction part, a vent, an intermediate cavity, and an opening/closing part. The substrate clamping surface contacts a surface of a processing substrate. The cavity is recessed from the substrate clamping surface. The suction part is recessed from the substrate clamping surface. The vent is provided on a path between the cavity and the suction part, communicates with the cavity, is recessed from the substrate clamping surface to a vent depth. The intermediate cavity is provided between the vent and the suction part on the path, communicates with the vent, and is recessed from the substrate clamping surface to an intermediate cavity depth deeper than the vent depth. The opening/closing part opens and closes the path and is provided between the intermediate cavity and the suction part on the path.

According to one embodiment, a mold includes a substrate clamping surface, a cavity, a suction part, a vent, an intermediate cavity, and an opening/closing part. The substrate clamping surface contacts a surface of a processing substrate. The cavity is recessed from the substrate clamping surface. The suction part is recessed from the substrate clamping surface. The vent is provided on a path between the cavity and the suction part, communicates with the cavity, is recessed from the substrate clamping surface to a vent depth. The intermediate cavity is provided between the vent and the suction part on the path, communicates with the vent, and is recessed from the substrate clamping surface to an intermediate cavity depth deeper than the vent depth. The opening/closing part opens and closes the path and is provided between the intermediate cavity and the suction part on the path.

A molding method includes providing a molding device, wherein the molding device includes a first mold and a second mold corresponding to the first mold; moving the first mold towards the second mold to form a first mold cavity; supplying a gas to the first mold cavity; injecting a material into the first mold cavity; and moving the first mold away from the second mold to form a second mold cavity and discharge at least a portion of the gas out of the molding device, wherein a first volume of the first mold cavity is substantially less than a second volume of the second mold cavity.

A molding method includes providing a molding device, wherein the molding device includes a first mold and a second mold corresponding to the first mold; moving the first mold towards the second mold to form a first mold cavity; supplying a gas to the first mold cavity; injecting a material into the first mold cavity; and moving the first mold away from the second mold to form a second mold cavity and discharge at least a portion of the gas out of the molding device, wherein a first volume of the first mold cavity is substantially less than a second volume of the second mold cavity.

An injection mould and an injection moulding method are provided. The injection mould includes a base plate used to place a packaged chip to be injection moulded including a substrate and at least one of the chips fixed on the front substrate by a flip chip process. The substrate has a gas hole. Two or more gas ducts that extend in at least two intersected directions and connect with one another are formed in the base plate. Two ends of each one of gas ducts are open, and at least one of the gas ducts is buried into the base plate. Each one of gas ducts is provided with a gas outlet. When the packaged chip is placed on the base plate, the gas outlet connects with the gas hole of the substrate.

The device for the suction of air in injection molds and the subsequent expulsion of molded pieces has a Venturi ejector connected to a first valve, that when the mold is closed causes the suction of air in a mold cavity, having at least one insert made from porous material through which and by means of a communication duct that defines a suction circuit, and a second valve, that after the solidification of the plastic material, causes the air to be blown towards the at least one insert made of porous material, cleaning the at least one insert made of porous material. The volume of air to be reduced in the second part of the injection cycle with the same empirical value of 90% efficiency of the Venturi ejector.