B29C45/4005

Method for manufacturing decorative molding and mold for the method

A method for manufacturing a decorative molding in which a transfer layer is transferred onto an injection molded product from a transfer sheet simultaneously with performing of injection molding in which at least one knockout pin in a second half-mold is caused to retreat to clamp a first half-mold and the second half-mold together; and the at least one knockout pin is made to advance so that the first half-mold and the second half-mold are released from each other until the second half-mold and the first half-mold open to a predetermined interval, while the transfer layer in a non-transfer area that is to remain on the transfer sheet is pushed against the first half-mold.

Methods and systems for producing a product utilizing a liner
11130268 · 2021-09-28 · ·

A method of producing a product utilizing a liner. The method comprises securing, at an injection molding manufacturing system, a liner to a first half of a mold. The method further comprises clamping, at an injection molding manufacturing system, the first half of the mold to a second half of the mold, wherein clamping the first half of the mold to a second half of the mold generates a total mold. The method further comprises generating, at an injection molding manufacturing system, a formed product, wherein generating the formed product further comprises filling an opening of the total mold with a molten material. The method further comprises ejecting, at an injection molding manufacturing system, the formed product, and the liner from a completed first half of the mold and releasing, at an injection molding manufacturing system, the formed product from the liner.

Molded pocket in transaction card construction

Methods and apparatuses are provided for manufacturing a transaction card. The disclosed methods and apparatuses may be used to form a transaction card frame within a mold. The transaction card frame may include one or more recessed portions formed within a first surface of the transaction card frame. The one or more recessed portions may be configured for affixing one or more electronic components.

Systems and methods for operating an injection molding machine

A method of operating an injection molding machine includes translating a movable platen from a closed position to a part transfer position by overshooting the transfer position in an opening direction away from a stationary platen to an over-travel position, and then translating the moving platen back to the transfer position in a closing direction, opposite the opening direction. Movement of a take-out device towards an advanced position, in which the take-out device reaches between mold halves carried by the stationary and movable platens, occurs while the movable platen is moving between the over-travel and transfer positions, prior to coming to rest in the transfer position. When resting in the transfer position, the method includes transferring molded articles from a first mold section mounted to the movable platen to retained engagement on the take-out device reaching between the platens.

Ejector mechanism of injection molding machine
11117298 · 2021-09-14 · ·

To provide an ejector mechanism of an injection molding machine that improves handling performance of a sound-proof cover while ensuring excellent sound-proof performance. An ejector mechanism of an injection molding machine comprises: a plurality of ball screws that rotates clockwise and counterclockwise about an axis to make an ejector plate and an ejector pin advance and retreat together; a plurality of driven pulleys and each connected to a corresponding one of the ball screws; a driving pulley that rotates clockwise and counterclockwise in response to the driving of a driving motor; an endless transmission belt wound on the driving pulley and the driven pulleys; an idler pulley on which the transmission belt is wound in such a manner as to define a small area of a region surrounded by the endless transmission belt wound on the driving pulley and the driven pulleys; and a sound-proof cover provided to cover the driving pulley, the driven pulleys, the idler pulley, and the transmission belt.

Apparatus for detaching completed prints from a 3D printer
11045988 · 2021-06-29 ·

An apparatus for detaching printed objects from 3D printer enables continuous use of a 3D printer by automatically removing a completed 3D printed object from the printer bed, leaving an empty print bed that is ready for the next print job. Some embodiments of the apparatus include a moveable 3D print bed, a specially shaped raft at the base of the printed object and a stationary ejection bar with a blade that cuts and ejects the printed object from the print bed.

MOLDED POCKET IN TRANSACTION CARD CONSTRUCTION

Methods and apparatuses are provided for manufacturing a transaction card. The disclosed methods and apparatuses may be used to form a transaction card frame within a mold. The transaction card frame may include one or more recessed portions formed within a first surface of the transaction card frame. The one or more recessed portions may be configured for affixing one or more electronic components.

Molded pocket in transaction card construction

Methods and apparatuses are provided for manufacturing a transaction card. The disclosed methods and apparatuses may be used to form a transaction card frame within a mold. The transaction card frame may include one or more recessed portions formed within a first surface of the transaction card frame. The one or more recessed portions may be configured for affixing one or more electronic components.

PLATEN APPARATUS FOR CENTER SECTION OF A STACK MOLD INJECTION MOLDING MACHINE

A platen apparatus for a mold center section of an injection molding machine includes a first mold mounting surface on a first front face of a first wall, the first mold mounting surface for supporting a first mold section, and a second mold mounting surface on a second front face of a second wall, the second wall spaced apart from the first wall in an axial direction and providing a generally hollow chamber therebetween. The second mold mounting surface is for supporting a second mold section and is directed away from the first mold mounting surface. The platen apparatus further includes a plurality of compression members extending between the first and second walls for maintaining a wall spacing between the first and second walls, and an ejector assembly mounted between the first and second walls for ejecting molded articles from the first and second mold sections.

INJECTION MOLDING SYSTEM AND METHOD FOR MANUFACTURING MOLDED OBJECT

An injection molding system includes: an injection molding machine configured to operate in accordance with a command generated using a first language, and inject a molten material into a mold to mold a molded object; a robot configured to operate in accordance with a command generated using a second language, and convey the molded object; and a control device configured to control the injection molding machine and the robot. When determining that an error occurs in at least one of the injection molding machine and the robot, the control device transmits, to the injection molding machine, a command generated using the first language and for causing the injection molding machine to execute a return operation, and transmits, to the robot, a command interpretable by the second language and for causing the robot to execute a return operation, so as to cause the injection molding machine and the robot to execute the return operations.