An undercut processing mechanism includes: a molding core for forming an undercut portion; an inclined pin slidable in a first direction inclined relative to a die opening direction of a molding die during the removal of a molded product from the die; and a guide rail for guiding the movement of the inclined pin. The inclined pin has a slide block movable in contact with the guide rail. The guide rail is so formed as to contact the slide block over the entire stroke of the inclined pin so that the first direction of movement of the inclined pin may be regulated, and is also so formed as to have a shape of a high bending rigidity in a particular direction of the slide block.

Collapsible core devices, related methods and injection molding tools for use in injection molding processes, the core device configured to collapse upon rotation of a centrally disposed rotating shaft. In some aspects the core device includes a rotatable shaft, moveable outer wall components positioned radially from the shaft, a first disk operatively engaged with the shaft and having at least a first slot configured to receive a first pin connected to a moveable outer wall component, and a second disk secured in a fixed position and having at least a second slot configured to receive the first pin, such that rotation of the rotatable shaft causes the pin to slide within the second slot toward the shaft and causing the outer wall component to move toward the shaft.

A quick connector coupling comprises a collar port having a passage and a collar, a connector to be coupled to the collar port and comprising a tube portion to be received in the passage, a flange on the tube portion, a sealing ring received in a groove on the tube portion, and a locking clip for engaging the collar and an engagement surface of the connector to lock the connector against axial movement. With the connector in a mounted state, the flange has extensions extending along the tube portion beyond the collar, the extensions carry a terminal ring with a surface facing the flange forming the engagement surface spaced from the collar, the clip arranged to lock the connector on the collar port against axial movement, and the groove is axially formed on the tube portion such that the groove is closer to the flange than the engagement surface.

A quick connector coupling comprises a collar port having a passage and a collar, a connector to be coupled to the collar port and comprising a tube portion to be received in the passage, a flange on the tube portion, a sealing ring received in a groove on the tube portion, and a locking clip for engaging the collar and an engagement surface of the connector to lock the connector against axial movement. With the connector in a mounted state, the flange has extensions extending along the tube portion beyond the collar, the extensions carry a terminal ring with a surface facing the flange forming the engagement surface spaced from the collar, the clip arranged to lock the connector on the collar port against axial movement, and the groove is axially formed on the tube portion such that the groove is closer to the flange than the engagement surface.

A process is provided for making a walled structure using an injection molding apparatus. The apparatus has a molding space formed between a mold cavity and an inner core disposed within the mold cavity. The molding space defines a shape of the structure. The process includes injecting molding material into the molding space, moving or retaining a portion of a movable impression member protruding from the inner core within a portion of the molding space so as to create a recess within an inner wall of the structure, and retracting the impression member into the inner core such that the impression member is cleared from the molding space. Precision control in forming the impression member is provided by a closed-loop configuration using a sensor that measures a molding space parameter (e.g., temperature), optionally in combination with a servo drive for activating the impression member.

A device for demolding parts includes a slider for housing a figure insert for the molding of a negative of the part to be molded. The slider is associated with a push rod, which can move the slider to an ejection position of a part to be molded. The device also includes a gas cylinder for driving the displacement of the push rod. The device eliminates an inclined guide and a safety wedge, saving a great deal of work and focusing all the machining only on a punch plate.

A device for demolding parts includes a slider for housing a figure insert for the molding of a negative of the part to be molded. The slider is associated with a push rod, which can move the slider to an ejection position of a part to be molded. The device also includes a gas cylinder for driving the displacement of the push rod. The device eliminates an inclined guide and a safety wedge, saving a great deal of work and focusing all the machining only on a punch plate.

An undercut processing mechanism is attached to and used in a molding die for forming a molded product having an undercut portion and allows the undercut portion, projecting in a direction intersecting a demolding direction of the molded product, to be demolded. The undercut processing mechanism includes: a holder attached to the molding die so as to be movable in a demolding direction of the molded product P; a sliding piece slidable relative to the holder and configured to form the undercut portion; and a retaining piece fixed to the molding die or formed so as to be integrated with the molding die, which retaining piece slidably retains the sliding piece. In demolding the molded product, the sliding piece moves in the direction in which the undercut portion can be demolded, by moving the holder in the demolding direction of the molded product.

An undercut processing mechanism is attached to and used in a molding die for forming a molded product having an undercut portion and allows the undercut portion, projecting in a direction intersecting a demolding direction of the molded product, to be demolded. The undercut processing mechanism includes: a holder attached to the molding die so as to be movable in a demolding direction of the molded product P; a sliding piece slidable relative to the holder and configured to form the undercut portion; and a retaining piece fixed to the molding die or formed so as to be integrated with the molding die, which retaining piece slidably retains the sliding piece. In demolding the molded product, the sliding piece moves in the direction in which the undercut portion can be demolded, by moving the holder in the demolding direction of the molded product.

A vehicle component, and a method and tool for forming the component are provided. First and second tools with first and second surfaces, respectively, are provided. The first tool is translated along a first axis towards the second tool such that the first and second surfaces cooperate to define a mold cavity configured to form an accessory mount feature with an aperture. The second surface is configured to form an integrated rib extending outwardly from an upper surface of the mount feature to a planar bearing surface surrounding the aperture with the planar bearing surface oriented at an acute angle relative to the upper surface. The first axis is substantially parallel to the upper surface.