An injection molding device for fabricating a part, the device including an injection mold, the mold being formed of a support and a countermold that are distinct and that define between them a mold cavity presenting a first shape; and at least one injection device for injecting a fluid material into the mold cavity; the device including deformation elements configured to modify the shape of the mold cavity into a second shape distinct from the first shape.

An injection moulding apparatus and method for producing a moulded article is disclosed herein. In a described embodiment, the method comprises: (i) securing a layer of film to a part of a first mould half at step 504; (ii) adjusting relative position of the first mould component and a second mould component to an initial moulding position at step 506 to define a mould cavity; (iii) injecting molten moulding material into the mould cavity at step 508 to enable the molten moulding material to contact the layer of protective film; (iv) moving a movable core at step 510 to compress the molten moulding material in the mould cavity; and (v) cooling the compressed molten moulding material at step 514 to bond the layer of film to the cooled moulding material to form the moulded article.

The object of the invention can be a method of manufacturing a product in the form of a sandwich comprising a core and outer layers. The outer layers may be composed of composite material comprising a fiber-reinforced polymeric matrix. The method uses an insert of heat-resistant material, for example silicone. The object of this invention can be to provide a method of manufacturing a sandwich that dissociates the choice of material of the core of the sandwich from the choice of the material of the outer layers.

A curable composition for liquid resin infusion (LRI) and a manufacturing process for producing a molded article. The curable composition includes: a) no more than 5.0 wt % of a thermoplastic polymer; b) no more than 5.0 wt % of nano-sized core-shell particles; c) no more than 5.0 wt % of nano-sized inorganic particles; d) an epoxy resin component; and e) one or more amine curing agent(s),
wherein the initial viscosity of said curable composition is no more than 5 Poise at a temperature within the temperature range of from about 80 C. to about 130 C.

The present invention relates to a moulding composition comprising polypropylene, inorganic filler and mould release composition, wherein the mould release composition comprises maleic anhydride modified polypropylene and glycol or glycerol ester of a fatty acid.

A method of forming a fin configured for use with a water sports board. The method includes providing a mold having a mold cavity and a first insert pre-preg sheet each including structural strands bonded by a first resin material. The method further includes placing the first insert pre-preg sheet within the mold cavity. The method further includes injecting a third resin material under pressure into the mold cavity. The method further includes injecting a core substance only in the form of a gaseous material into the third resin material to form a unitary hollow volume within the third resin material.

Methods to increase structural performance, strength, and durability of textile-reinforced composite materials are provided. The textile reinforcement may be knitted, for example, in a flat bed weft knitting machine. The method may include pre-stressing a textile reinforcement preform by applying tension. A polymeric precursor may be introduced to the pre-stressed textile reinforcement preform. The polymeric precursor may then be cured or consolidated, followed by releasing of the applied tension to form the composite article comprising polymer and the pre-stressed textile reinforcement. In other aspects, a composite article is provided that has a pre-stressed textile reinforcement structure and a cured polymer. The textile reinforcement may be a knitted, lightweight, seamless, unitary structure. The knitted reinforcement structure may have distinct first and second knitted regions with different levels of pre-stress, thus providing enhanced control over strength, rigidity, and flexibility of the composite article.

A horseshoe for horses, in particular for racehorses when taking part in competitions. The horseshoe is produced from thermoplastic polymer material or from fiber-reinforced thermoplastic polymer material. The thermoplastic polymer material is selected from thermoplastic polycarbonates or fiber-reinforced thermoplastic polycarbonates. The horseshoe may be constructed from a core of fiber-reinforced plastic material, which is sheathed in a functional layer made of plastic. The core may also be formed from a fiber-reinforced thermoplastic polymer material, such as a fiber-reinforced thermoplastic, and the functional layer may be formed from a thermoplastic polycarbonate material or a fiber-reinforced thermoplastic polycarbonate material, such as a thermoplastic or a fiber-reinforced thermoplastic. The horseshoe may be produced by thermoplastic injection molding methods.

A method for manufacturing a tableware article having a thermal-transfer printed pattern includes the following steps. Firstly, a PET resin composition including 3 to 15% by weight of an inorganic filler is provided. Next, the PET resin composition is granulated to obtain plastic granules. Then, the plastic granules are molded into the tableware article and the tableware article is post-crystallized. Finally, a thermal transfer printed pattern is printed on a surface of the post-crystallized tableware article.

A method for producing parts from polymer in a mould comprising first and second mould portions that can be moved relative to each other, comprising: closing (202) the mould in order to form a first injection cavity connected to an injection device by the first mould portion, injecting (204) material into the first injection cavity in order to form a first part, moving (206) one of the mould portions relative to the other, the first part remaining connected to the second mould portion, closing (208) the mould to form: a second injection cavity connected to the injection device by the first mould portion, and a first solidification cavity in which the first part is disposed, injecting (210) material into the second injection cavity to form a second part and simultaneously solidifying the first part disposed in the first solidification cavity.