An extruder has a barrel extending from a feed inlet end to an extruder outlet end. The barrel has an inner surface, an outer surface, and a wall thickness between the inner and outer surfaces. The extruder also has at least one heating member positioned provided on the barrel; a screw drive motor drivingly connected to a rotatably mounted screw positioned within the barrel, whereby the screw is rotatable at various revolutions per minute (RPM); and a controller is operably connected to the screw drive motor to adjust the RPM of the screw based upon a temperature of material passing through and/or being extruded from the barrel. Methods for operating an extruder filling a mold are also provided.

An object of the present application is to allow a first cavity mold and a second cavity mold to become integrated with each other in a state in which the first cavity mold constituting an injection cavity mold is inserted into an insertion hole of the second cavity mold, with a cooling flow path for supplying a cooling medium formed between the first cavity mold and the second cavity mold.

An object of the present application is to allow a first cavity mold and a second cavity mold to become integrated with each other in a state in which the first cavity mold constituting an injection cavity mold is inserted into an insertion hole of the second cavity mold, with a cooling flow path for supplying a cooling medium formed between the first cavity mold and the second cavity mold.

Mineral-filled polymer compositions and methods of forming such polymer compositions into a thermally stable article are provided. Methods of forming a polymeric article include providing a polymer composition comprising a crystallizable polymer, a mineral filler in an amount of more than about 15 wt-% based on the total weight of the polymer composition, and an impact modifier, wherein the polymer composition is at a temperature less than a crystallization temperature of the crystallizable polymer. The methods further include disposing the polymer composition in a mold, forming the polymer composition into an article within the mold, and releasing the article from the mold. The methods can include thermoforming the polymer composition in a mold, or injection molding the polymer composition in a molten form in a mold.

Mineral-filled polymer compositions and methods of forming such polymer compositions into a thermally stable article are provided. Methods of forming a polymeric article include providing a polymer composition comprising a crystallizable polymer, a mineral filler in an amount of more than about 15 wt-% based on the total weight of the polymer composition, and an impact modifier, wherein the polymer composition is at a temperature less than a crystallization temperature of the crystallizable polymer. The methods further include disposing the polymer composition in a mold, forming the polymer composition into an article within the mold, and releasing the article from the mold. The methods can include thermoforming the polymer composition in a mold, or injection molding the polymer composition in a molten form in a mold.

A mold for injection molding processes and a molding process that uses the mold. The mold has, at at least one part of the surface of its cavity raised portions which are longitudinally extended, are arranged side by side and are oriented substantially in the direction of the flow of the melted plastic material that is injected. During the process, the surface of the cavity of the mold is kept at a temperature that is lower than the glass transition temperature, in the case of molding of plastic material constituted by amorphous polymers, and lower than the crystallization temperature, in the case of molding of plastic material constituted by semicrystalline polymers.

A mold for injection molding processes and a molding process that uses the mold. The mold has, at at least one part of the surface of its cavity raised portions which are longitudinally extended, are arranged side by side and are oriented substantially in the direction of the flow of the melted plastic material that is injected. During the process, the surface of the cavity of the mold is kept at a temperature that is lower than the glass transition temperature, in the case of molding of plastic material constituted by amorphous polymers, and lower than the crystallization temperature, in the case of molding of plastic material constituted by semicrystalline polymers.

An injection molding system (1000) comprising: an actuator (5) having a housing (20) comprised of radial (20r, 20ri, 20ro, 20roa, 20rob, 20roc, 20rod) and axial walls (20a, 20ai, 20aue, 20ade) that form an enclosed chamber (45) containing a heat conductive chamber fluid (CF), a rotor and driver driven by electrical energy and supported within the chamber by the radial and axial walls, wherein one or more of the radial and axial walls comprise a heat conductive material that has an inner surface disposed in heat conductive contact with the heat conductive fluid (CF) contained within the enclosed chamber, an actuator tube or channel (25) disposed within the one or more of the radial and axial walls, a source (260) of heat absorptive fluid (25f) sealably interconnected to the actuator tube or channel (25).

An injection molding system (1000) comprising: an actuator (5) having a housing (20) comprised of radial (20r, 20ri, 20ro, 20roa, 20rob, 20roc, 20rod) and axial walls (20a, 20ai, 20aue, 20ade) that form an enclosed chamber (45) containing a heat conductive chamber fluid (CF), a rotor and driver driven by electrical energy and supported within the chamber by the radial and axial walls, wherein one or more of the radial and axial walls comprise a heat conductive material that has an inner surface disposed in heat conductive contact with the heat conductive fluid (CF) contained within the enclosed chamber, an actuator tube or channel (25) disposed within the one or more of the radial and axial walls, a source (260) of heat absorptive fluid (25f) sealably interconnected to the actuator tube or channel (25).

An apparatus, system, and method of forming a mold insert for an injection molding operation, comprising: providing a design of an injection mold part; analyzing, by a predictive model, the design to determine a conformal cooling arrangement for a mold insert for forming the injection mold part; and forming the mold insert including the conformal cooling arrangement.