A casting mold for producing a casting having a front side and a rear side from a curable casting compound, including at least a first mold part shaping the front side and a second mold part shaping the rear side, the mold parts together delimiting a casting cavity. The first mold part has a first metal layer delimiting the casting cavity and the second mold part has a second metal layer delimiting the casting cavity. The two metal layers overlap in the region of their peripheries and at least the first metal layer is heatable by way of an assigned heating device. An insulation element is arranged on the metal layer of the first or of the second mold part in a peripherally encircling manner. The insulation element in the closed position bears peripherally against the other metal layer and thermally separates the two metal layers, which do not come into contact with one another, from one another.

Embodiments of the innovation relate to a seal plug which includes a plug body having a first sealing portion and a second sealing portion, an o-ring disposed about an outer periphery of the first sealing portion, and a set of threads disposed about an outer periphery of the second sealing portion. The second sealing portion defines a tool engagement portion.

Embodiments of the innovation relate to a seal plug which includes a plug body having a first sealing portion and a second sealing portion, an o-ring disposed about an outer periphery of the first sealing portion, and a set of threads disposed about an outer periphery of the second sealing portion. The second sealing portion defines a tool engagement portion.

The present invention prevents internal cracks occurring when an impeller molded using a fiber reinforced resin is manufactured by injection molding. This method for manufacturing an impeller is provided with: an injection step of filling a cavity with a molten resin containing reinforced fibers, from a gate side into which the molten resin flows, toward an opposite-gate side opposite to the gate side; and a dwell step of applying required pressure to the filled molten resin. In the injection step and the dwell step, directional cooling is performed with a temperature gradient such that the temperature becomes lower from the gate side toward the opposite-gate side. According to this method for manufacturing the impeller, the opposite-gate side shrinks with a decrease in the temperature of the molten resin since the temperature of the opposite-gate side is lower. Meanwhile, because the temperature on the gate side is increased, the molten resin can be replenished from the gate side so as to correspond to the amount of shrinkage on the opposite-gate side, and therefore the occurrence of internal tensile residual stress and cracks due to the shrinkage can be prevented.

The present invention prevents internal cracks occurring when an impeller molded using a fiber reinforced resin is manufactured by injection molding. This method for manufacturing an impeller is provided with: an injection step of filling a cavity with a molten resin containing reinforced fibers, from a gate side into which the molten resin flows, toward an opposite-gate side opposite to the gate side; and a dwell step of applying required pressure to the filled molten resin. In the injection step and the dwell step, directional cooling is performed with a temperature gradient such that the temperature becomes lower from the gate side toward the opposite-gate side. According to this method for manufacturing the impeller, the opposite-gate side shrinks with a decrease in the temperature of the molten resin since the temperature of the opposite-gate side is lower. Meanwhile, because the temperature on the gate side is increased, the molten resin can be replenished from the gate side so as to correspond to the amount of shrinkage on the opposite-gate side, and therefore the occurrence of internal tensile residual stress and cracks due to the shrinkage can be prevented.

A method for creating optical articles includes moving first and second mold portions relative to one another. This disclosure includes injection molds for reducing cycle times and related methods. Some molds include first and second mold portions movable relative to one another from open to closed positions in which each recess of the first mold portion cooperates with a respective recess of the second mold portion to define a chamber. Each chambers includes a first cooling body coupled to the first mold portion, a second cooling body coupled to the second mold portion, and first and second inserts removably coupled, respectively, to the first and second cooling bodies. The inserts cooperate to define a mold cavity within the chamber configured to receive a thermoplastic material. Each of the cooling bodies has an inlet, an outlet, and a fluid cavity in fluid communication with the inlet and the outlet.

Disclosed is a conformal cooling channel design method using deep learning and a topology optimization design. The conformal cooling channel design method using deep learning and a topology optimization design according to an embodiment of the present invention includes the steps of: classifying a molded product as a thin structure or a bulk structure, and determining a cooling target area; decomposing the cooling target area into cooling target surfaces of two-dimensional shape; producing a preprocessed image by performing a preprocessing step on an image of the cooling target surface to which a thermal load is reflected; forming cooling channels independent from each other, to which a topology optimization design is applied, for each of the cooling target surfaces by inputting the preprocessed image into a previously trained neural network; and forming a conformal cooling channel by combining the cooling channels.

Disclosed is a conformal cooling channel design method using a topology optimization design. The conformal cooling channel design method using a topology optimization design according to an embodiment of the present invention includes the steps of: classifying a molded product as a thin structure or a bulk structure, and determining a cooling target area; decomposing the cooling target area into cooling target surfaces of two-dimensional shape; forming cooling channels independent from each other using a topology optimization design for each of the cooling target surfaces; and forming a conformal cooling channel by combining the cooling channels. According to the present embodiment, there is provided a method of designing a conformal cooling channel inside a mold after determining a cooling target surface by classifying the shape of a molded product as a bulk structure or a thin structure and forming an independent cooling channel for each cooling target surface using a topology optimization design.

Disclosed is a conformal cooling channel design method using a topology optimization design. The conformal cooling channel design method using a topology optimization design according to an embodiment of the present invention includes the steps of: classifying a molded product as a thin structure or a bulk structure, and determining a cooling target area; decomposing the cooling target area into cooling target surfaces of two-dimensional shape; forming cooling channels independent from each other using a topology optimization design for each of the cooling target surfaces; and forming a conformal cooling channel by combining the cooling channels. According to the present embodiment, there is provided a method of designing a conformal cooling channel inside a mold after determining a cooling target surface by classifying the shape of a molded product as a bulk structure or a thin structure and forming an independent cooling channel for each cooling target surface using a topology optimization design.

The invention provides a method for producing a component (100) having a cooling channel system, the method comprising: building a first portion (10) of the component (100) by means of the additive, integrally bonded application of a build material; and—introducing a first cavity (11) having an opening into the first portion (10) of the component (100). The method is characterized in that it also comprises: covering the opening of the first cavity (11) in the first portion (10) by means of a covering part (13);—building a second portion (20) of the component (100) by means of the additive, integrally bonded application of the build material, the build material being applied to the first portion (10) and to the covering part (13); introducing a second cavity (21) having an opening into the second portion (20) of the component (100); and—introducing a connecting channel (90), (90a) into the component (100) by means of material-removing machining in order to form the cooling channel system, the connecting channel (90), (90a) connecting the second cavity (21) of the second portion (20) to the first cavity (11) of the first portion (10) of the component (100).