An injection molding apparatus and method of fabricating a molded part are provided. The apparatus may include a barrel, a nozzle enclosing an end of the barrel and defining an opening in fluid communication with an inside of the barrel, and an extrusion screw positioned at least partially inside the barrel and rotatable relative to the barrel. The extrusion screw may include a screw tip. Relative axial movement between the barrel and the extrusion screw may open or close the opening of the nozzle to permit or prevent, respectively, material flow through the opening of the nozzle. The method may include clamping a mold, opening a nozzle, rotating the extrusion screw to pump a molten material into the mold until the mold is filled, closing the nozzle, and unclamping the mold to release a molded part.

A detector attachment unit is provided that has at least two or more mounting hole sections for which the temperature detector is detachably attached to the outer surface of the heating cylinder and the temperature detector can be attached at different selected positions in at least the axial direction of the heating cylinder. The temperature control system includes an inner wall face temperature conversion function unit to perform conversion processing to convert the heating temperature detected by the temperature detector to the inner wall face temperature of the heating cylinder, and an inner wall face temperature display function unit to perform at least display processing on the inner wall face temperature obtained by this inner wall face temperature conversion function unit.

A detector attachment unit is provided that has at least two or more mounting hole sections for which the temperature detector is detachably attached to the outer surface of the heating cylinder and the temperature detector can be attached at different selected positions in at least the axial direction of the heating cylinder. The temperature control system includes an inner wall face temperature conversion function unit to perform conversion processing to convert the heating temperature detected by the temperature detector to the inner wall face temperature of the heating cylinder, and an inner wall face temperature display function unit to perform at least display processing on the inner wall face temperature obtained by this inner wall face temperature conversion function unit.

A screw machine includes an inductive heating device for the processing of material to be processed. The inductive heating device is used to heat the material in a heating zone. In the heating zone, at least one housing portion is made of an electromagnetically transparent material at least partly, the material being non-magnetic and electrically non-conductive, whereas at least one treatment element shaft is made of an electrically conductive material at least partly. During the processing of the material, the inductive heating device generates an alternating magnetic field that produces eddy current losses in the at least one treatment element shaft, the eddy current losses leading to a temperature increase of the at least one treatment element shaft. The material is heated on the at least one heated treatment element shaft, in particular until it melts. The screw machine allows a simple and efficient melting of the material, with the result that a mechanical energy input and a resulting wear of the screw machine can be reduced significantly.

A molding apparatus includes a plurality of axially extending extruders. Each of the extruders is fluidly connectable with a common mold whereby the mold may be concurrently filled from each of the extruders. Each of the extruders has a feed inlet, and the feed inlets are axially spaced from each other. Another molding apparatus includes a plurality of axially extending extruders, and a heated conduit in flow communication with the extruders. The heated conduit is connectable to a mold, whereby the mold may be concurrently fillable from each of the extruders.

A molding apparatus includes a plurality of axially extending extruders. Each of the extruders is fluidly connectable with a common mold whereby the mold may be concurrently filled from each of the extruders. Each of the extruders has a feed inlet, and the feed inlets are axially spaced from each other. Another molding apparatus includes a plurality of axially extending extruders, and a heated conduit in flow communication with the extruders. The heated conduit is connectable to a mold, whereby the mold may be concurrently fillable from each of the extruders.

Disclosed is an inductor for electromagnetic induction heating of a plasticizing cylinder, including at least one coil, made of an electric conductor, arranged on an internal support element of thermal insulation towards the cylinder, made of non-magnetic and non-conductive material. The device provides an even number of two or more identical coils, each having an internal terminal and an external terminal, wherein: the winding direction is the same for all coils; the winding axis of the coils is perpendicular to the axis of the cylinder to be heated; the coils are mounted symmetrically to the cylinder axis to be heated and angularly equidistant; and the adjaent external or internal terminals of the coils are connected to each other and the internal or external terminals are electrically powered, so as to generate an electromagnetic field transverse to the cylinder.

Disclosed is an inductor for electromagnetic induction heating of a plasticizing cylinder, including at least one coil, made of an electric conductor, arranged on an internal support element of thermal insulation towards the cylinder, made of non-magnetic and non-conductive material. The device provides an even number of two or more identical coils, each having an internal terminal and an external terminal, wherein: the winding direction is the same for all coils; the winding axis of the coils is perpendicular to the axis of the cylinder to be heated; the coils are mounted symmetrically to the cylinder axis to be heated and angularly equidistant; and the adjaent external or internal terminals of the coils are connected to each other and the internal or external terminals are electrically powered, so as to generate an electromagnetic field transverse to the cylinder.

An injection molding machine with an injection system and a clamping system. The injection system may include an injection module and an injection module receiver. The injection module is removably installed in the injection module receiver and includes a nozzle for introducing material into the mold. The injection module receiver may include a cooling system for cooling at least a portion of the nozzle. The cooling system may include a nozzle sheath fitted about the nozzle. The intermediate space between the nozzle sheath and the nozzle may define a coolant chamber through which liquid coolant may be moved to cool the nozzle. The nozzle and nozzle sheath may be configured to cooperatively define a coolant supply passage and a coolant return passage. The nozzle may include a nozzle tip that is fluted to provide a coolant flow path from the coolant supply passage to the coolant return passage.

An injection molding machine with an injection system and a clamping system. The injection system may include an injection module and an injection module receiver. The injection module is removably installed in the injection module receiver and includes a nozzle for introducing material into the mold. The injection module receiver may include a cooling system for cooling at least a portion of the nozzle. The cooling system may include a nozzle sheath fitted about the nozzle. The intermediate space between the nozzle sheath and the nozzle may define a coolant chamber through which liquid coolant may be moved to cool the nozzle. The nozzle and nozzle sheath may be configured to cooperatively define a coolant supply passage and a coolant return passage. The nozzle may include a nozzle tip that is fluted to provide a coolant flow path from the coolant supply passage to the coolant return passage.