Improved extrusion dies are described herein for manufacturing a honeycomb body structure (330) from honeycomb extrudate (104). An improved extrusion die (102) comprises a swell relief feature in a discharge slot (218) of the extrusion die (102) that is disposed upstream of a discharge surface (214) of the extrusion die (102). The swell relief feature comprises a change in the width (W) of the discharge slot (218).

A manufacturing method of a honeycomb structure, including a vertical extrusion process, wherein the vertical extrusion process includes: an extrusion step of extruding the molding compound in the vertically downward direction from an extrusion die attached to an extruder; a honeycomb formed body receiving step in which a transfer pallet is placed at a position near the extrusion die, and a honeycomb formed body formed by continuously extruding the molding compound in the extrusion step is received and supported from below by the transfer pallet; and a pallet lowering step of lowering the transfer pallet while receiving and supporting the honeycomb formed body in synchronization with an extrusion speed of the molding compound from the extrusion die, and the transfer pallet is constituted of a laminate structure including: a pallet substrate; and a tabular mesh plate.

A manufacturing method of a honeycomb structure, including a vertical extrusion process, wherein the vertical extrusion process includes: an extrusion step of extruding the molding compound in the vertically downward direction from an extrusion die attached to an extruder; a honeycomb formed body receiving step in which a transfer pallet is placed at a position near the extrusion die, and a honeycomb formed body formed by continuously extruding the molding compound in the extrusion step is received and supported from below by the transfer pallet; and a pallet lowering step of lowering the transfer pallet while receiving and supporting the honeycomb formed body in synchronization with an extrusion speed of the molding compound from the extrusion die, and the transfer pallet is constituted of a laminate structure including: a pallet substrate; and a tabular mesh plate.

An extrusion system (100) according to certain aspects includes at least one infrared emitting device (102) arranged in a generally cylindrical shape with a hollow interior. The at least one infrared emitting device (102) is positioned downstream of an outlet of an extrusion die (110) to irradiate a perimeter of wet extrudate material in a uniform manner to form stiffened wet extrudate material (116) before such material is received by an extrudate support channel (118). The at least one infrared emitting device (102) generally uniformly stiffens the skin of the wet extrudate material (116) to resist mechanical deformation of the extrudate material during subsequent handling steps. Such skin stiffening allows for increased tolerance of handling forces and permits extrusion of softer wet extrudate material without compromising the shape of a fired ceramic product.

An underdrain apparatus and a method for manufacturing such apparatus are provided. The underdrain apparatus can be extruded in long sections as a unitary part. The underdrain apparatus may be extruded in various sizes, shapes, and materials. Further, the underdrain apparatus may include a passageway for transporting water to and from the filter media and/or air to the filter media. In some embodiments, apertures are formed in the underdrain apparatus during an extrusion process to provide a path between the passageway and the filter media.

An underdrain apparatus and a method for manufacturing such apparatus are provided. The underdrain apparatus can be extruded in long sections as a unitary part. The underdrain apparatus may be extruded in various sizes, shapes, and materials. Further, the underdrain apparatus may include a passageway for transporting water to and from the filter media and/or air to the filter media. In some embodiments, apertures are formed in the underdrain apparatus during an extrusion process to provide a path between the passageway and the filter media.

Articles (100, 200, 300) comprising first (101, 201, 301) and second layers (102, 202, 302) each having first and second opposed major surfaces and between the first and second layers a series of first walls (110, 210, 310) having aspect ratios between 1.5 and 5 providing a series of microchannels, and methods for making the same. Embodiment of coextruded articles described herein are useful, for example, in cushioning applications where high levels of compression are desired.

Extrusion techniques for reducing bow of an extrudate formed from a ceramic forming mixture. Velocities of an outer surface of the extrudate are measured at a plurality of peripherally spaced measurement locations. The velocities are compared to determine whether there is a velocity bias, and the comparison is used to selectively alter the flow of the ceramic forming mixture.

An extruder for multi-lumen tubular products with multi-coronal arrangement comprises a main body (2) defining a passage cavity (2a) and an average outflow direction (2b), as well as an input surface (3) and an exit surface (4) respectively formed on opposite faces of the main body (2) and defining respective entry areas afferent to and efferent from the passage cavity (2a); the extruder further comprises an expansion portion (4a) associated with the exit surface (4) and adapted to mutually orient spontaneous expansive flows of said extrusion material through the exit surface (4) in reciprocal directions of mutual intersection.

An extruder for multi-lumen tubular products with multi-coronal arrangement comprises a main body (2) defining a passage cavity (2a) and an average outflow direction (2b), as well as an input surface (3) and an exit surface (4) respectively formed on opposite faces of the main body (2) and defining respective entry areas afferent to and efferent from the passage cavity (2a); the extruder further comprises an expansion portion (4a) associated with the exit surface (4) and adapted to mutually orient spontaneous expansive flows of said extrusion material through the exit surface (4) in reciprocal directions of mutual intersection.