A method for manufacturing a foil having a variable strip geometry, which makes it possible to supply a foil that bears a complex security feature. Varying of the geometry is effected by means of a movement of a position-variable distributor rail of the extruder.

A floor may include a substrate having a top side and a bottom side. A top layer may be provided on the substrate. The top layer may consist of a printed thermoplastic film and a thermoplastic transparent or translucent layer provided on the printed thermoplastic film. The top layer may be directly adhered to the substrate by heat welding the printed thermoplastic film and the top side of the substrate, in the absence of a glue layer. The substrate may be a synthetic material board including a filler. The substrate at least at two opposite edges may include coupling means provided in the synthetic material board. The thermoplastic transparent or translucent layer may be provided with a structure.

The present disclosure relates to a method to produce a wear resistant layer and a method to produce a building panel including a wear resistant layer. The wear resistant layer includes a thermoplastic material. The wear resistant layer is provided with portions having different gloss levels. The disclosure also relates to such a building panel.

A floor may include a substrate having a top side and a bottom side. A top layer may be provided on the substrate. The top layer may consist of a printed thermoplastic film and a thermoplastic transparent or translucent layer provided on the printed thermoplastic film. The top layer may be directly adhered to the substrate by heat welding the printed thermoplastic film and the top side of the substrate, in the absence of a glue layer. The substrate may be a synthetic material board including a filler. The substrate at least at two opposite edges may include coupling means provided in the synthetic material board. The thermoplastic transparent or translucent layer may be provided with a structure.

A process and associated system for creating color effects using extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. In a first aspect, the flow rate of the first viscous material is caused to vary over time in order to vary an amount of the first viscous material in the stream. In a second aspect, which may be used alone or in combination with the first aspect, the first and second viscous materials have distinct viscosities to reduce an amount of color blending between the first color and the second color in the stream of combined viscous material. A static mixer may then be used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the static mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. Sheets of extrudable material may be created using such process and used in the manufacturing of many different products including for example kayaks and stand-up paddle boards.

In a system and method for making a capped structure having a variegated cap layer a layer of cap materials is applied to a substrate and pin stripes are applied onto the cap layer through an extrusion die. After these materials exit the extrusion die they are passed through a single opening in a die plate to create a capped structure having a variegated appearance. This capped structure has a smooth surface that enables an embosser to create a consistent embossing pattern on the entire surface.

A single use container having integrated intertwining patterns on one or more of an outer surface and an inner surface. A method of forming a single use container having integrated intertwining patterns that includes extruding a polymer material, injecting a plurality of colors at respective predetermined locations of the extruded flow of polymer material, agitating the extruded flow with the injected colors, extruding the agitated flow into a flat sheet, and molding the flat sheet to a shape of the single use container.

A floor panel may include a substrate and a top layer located above the substrate. The substrate may include a closed cell foamed synthetic material layer with fillers. The closed cell foamed synthetic material layer may have an average density of more than 300 kilograms per cubic meter. The top layer may include a back layer, a printed synthetic material film located above the back layer, and a transparent or translucent synthetic material wear layer located above the printed synthetic material film. The back layer may include a vinyl compound with fillers. The back layer may have a thickness of at least 45 percent of the thickness of the top layer. The floor panel may be rectangular and oblong and may include a pair of long edges and a pair of short edges. The floor panel may include first mechanical coupling parts at the pair of long edges and second mechanical coupling parts at the pair of short edges. The first mechanical coupling parts may allow a horizontal and vertical locking of two of such floor panels using a turning movement along the respective long edges. The first mechanical coupling parts may include a tongue and a groove. The groove may be flanked by an upper lip and a lower lip. The first mechanical coupling parts may include a vertical locking mechanism having a vertically active locking surface at the upper side of the tongue and the lower side of the upper lip, respectively. The first mechanical coupling parts may include a horizontal locking mechanism having a horizontally active locking surface at the lower side of the tongue and the upper side of the lower lip, respectively. The horizontally active locking surfaces and the vertically active locking surfaces may be formed in the material of the closed cell foamed synthetic material layer.

A floor panel may include a substrate and a top layer. The substrate may include a closed cell foamed PVC layer. The top layer may include a back layer, a printed synthetic material film, a transparent or translucent synthetic material wear layer, and a surface layer. The printed synthetic material film may be a printed PVC film. The transparent or translucent synthetic material wear layer may include a vinyl layer, and have a thickness of 1 millimeter or less. The surface layer may include a UV hardened substance. The floor panel may include a pair of long edges with first mechanical coupling parts and a pair of short edges with second mechanical coupling parts. The first mechanical coupling parts may have vertically active locking surfaces, and horizontally active locking surfaces formed in the material of the closed cell foamed PVC layer.

A floor panel may include a substrate and a top layer. The substrate may include a closed cell foamed PVC layer. The top layer may include a back layer, a printed synthetic material film, a transparent or translucent synthetic material wear layer, and a surface layer. The printed synthetic material film may be a printed PVC film. The transparent or translucent synthetic material wear layer may include a vinyl layer, and have a thickness of 1 millimeter or less. The surface layer may include a UV hardened substance. The floor panel may include a pair of long edges with first mechanical coupling parts and a pair of short edges with second mechanical coupling parts. The first mechanical coupling parts may have vertically active locking surfaces, and horizontally active locking surfaces formed in the material of the closed cell foamed PVC layer.