B29C48/20

Thermoplastic planks and methods for making the same
10486399 · 2019-11-26 · ·

A thermoplastic laminate plank is described wherein the thermoplastic laminate plank includes a core, a print layer, and optionally an overlay. The core includes at least one thermoplastic material and has a top surface and bottom surface wherein a print layer is affixed to the top surface of the core and an overlay layer is affixed to the top surface of the print layer. An underlay layer can be located and affixed between the bottom surface of the print layer and the top surface of the core. In addition, a method of making the thermoplastic laminate plank is further described which involves extruding at least one thermoplastic material into the shape of the core and affixing a laminate on the core, wherein the laminate comprises an overlay affixed to the top surface of the print layer and optionally an underlay layer affixed to the bottom surface of the print layer.

Extruded board with realistic appearance
10486354 · 2019-11-26 · ·

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

Extruded board with realistic appearance
10486354 · 2019-11-26 · ·

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

VARIEGATED POLYMER-BASED MATERIALS
20240131768 · 2024-04-25 ·

Polymer-based sheet materials having a variegated appearance are provided. The polymer-based-sheet material may have a core with one or more caps. The cap(s) may be on a first primary surface, a second primary surface, and/or sides. The variegation may be within and/or on the cap and/or the core. Methods, systems, articles, and materials effective for a polymer-based sheet material having a variegated appearance are provided.

Reinforced thin film for flexible packaging

The invention provides a thermoplastic film comprising: a base film wherein the base film comprises a stretchable polyolefin material comprising one or more layers; and a plurality of extruded fiber elements; wherein the extruded fiber elements are located on at least one surface of the base film; wherein the extruded fibers form one or more protrusions relative to the plane of the base film; wherein at the location where the fiber elements are provided on the base film, a domain of a material mixture comprising the base film material and the fiber material is present between a domain of pure base film material and a domain of pure fiber material, and wherein the average thickness of the base film is less than the average thickness of the protrusion.

Reinforced thin film for flexible packaging

The invention provides a thermoplastic film comprising: a base film wherein the base film comprises a stretchable polyolefin material comprising one or more layers; and a plurality of extruded fiber elements; wherein the extruded fiber elements are located on at least one surface of the base film; wherein the extruded fibers form one or more protrusions relative to the plane of the base film; wherein at the location where the fiber elements are provided on the base film, a domain of a material mixture comprising the base film material and the fiber material is present between a domain of pure base film material and a domain of pure fiber material, and wherein the average thickness of the base film is less than the average thickness of the protrusion.

Door with plastic-wood co-extruded skeleton and processing method thereof
11992989 · 2024-05-28 ·

The present disclosure relates to the technical field of door processing, and in particular to a door with a plastic-wood co-extruded skeleton and a processing method thereof. The door includes a door skeleton, including four multilayer boards; where the four multilayer boards form a rectangular frame structure; an outer surface of each multilayer board is wrapped with a PVC wrapping layer, and an outer side of the PVC wrapping layer is attached to an SMC door skin; a PU filling foam is filled between an outer periphery of the door skeleton and a wall structure outside the door skeleton.

Door with plastic-wood co-extruded skeleton and processing method thereof
11992989 · 2024-05-28 ·

The present disclosure relates to the technical field of door processing, and in particular to a door with a plastic-wood co-extruded skeleton and a processing method thereof. The door includes a door skeleton, including four multilayer boards; where the four multilayer boards form a rectangular frame structure; an outer surface of each multilayer board is wrapped with a PVC wrapping layer, and an outer side of the PVC wrapping layer is attached to an SMC door skin; a PU filling foam is filled between an outer periphery of the door skeleton and a wall structure outside the door skeleton.

INJECTION MOLDING MACHINE FOR MANUFACTURING SPIRAL BICOLOR LED HOSE LIGHT
20190210258 · 2019-07-11 ·

An injection molding machine for manufacturing the spiral bicolor LED hose light just needs a single process and equipment to greatly increase the production efficiency and save the equipment investment costs. The input channel terminal of the second flow channel connected with a first horizontal channel is gradually smaller, and the transportation end terminal of the first horizontal channel connected with a second horizontal channel of larger diameter is gradually larger. The transportation end terminal of the second extruder is connected with the input terminal of the third flow channels. The light strip input channel inputs the LED light strip to pass through the first and second flow channel, which the transparent molten plastic squeezed by the first extruder wraps and covers the LED light strip and the molten plastic with the other color squeezed by the second extruder is spirally wounded on the surface of the transparent molten plastic.

SPLIT SHEATH INTRODUCER AND METHOD OF MANUFACTURING A SPLIT SHEATH INTRODUCER
20190192827 · 2019-06-27 · ·

A splittable introducer sheath includes a tubular body portion formed from a first material and at least one stripe extending an entire length of the main body portion, the at least one stripe being formed form a second material. The first material is one of a medium-density polyethylene modified with a friction-reducing additive or high-density polyethylene (HDPE) modified with a friction-reducing additive. The second material is a thermoplastic elastomer modified with a siloxane additive. The sheath is dividable longitudinally along the at least one stripe.