B29C48/2522

Dynamically controlled screw-driven extrusion

A screw-driven extrusion system includes a novel screw-drive extruder. The extruder includes a motor-driven screw. The screw moves solid pellets from a feed hopper into a section that is actively heated. The solid pellets fully liquefy as they pass through the heated section. A control system controls screw, heating, and optionally cooling, operations to selectively control flow of liquefied material from the extruder's tip. The dynamically-controlled can continuously adjust its feed speed and temperature to keep up with continuously changing demands of a larger control system involved in monitoring and running a corresponding 3-D printer in an additive manufacturing process. In contrast to wirefeed extrusion systems that rely on the rigidity of the material in wire-formed feedstock, this screw-driven extrusion system is well-suited to use of less-rigid thermoplastic elastomers for the manufacture of objects for use in soft robotics, medical and mold-making applications.

Connecting Device For Connecting A Screw Machine To A Gear Mechanism, And Method For Cleaning Such A Connecting Device
20200156881 · 2020-05-21 ·

A connecting device for connecting a screw machine to a gear mechanism comprises a housing which in regions delimits an interior. The interior serves for the arrangement of at least one shaft connection between at least one gear shaft and at least one screw shaft. The connecting device comprises at least one cleaning element for cleaning contaminants from the interior. The connecting device allows simple, efficient and reliable cleaning of contaminants from the interior.

METHOD FOR TWO-STAGE CLOSURE OF A ROLLER EXTRUSION FACILITY FOR PRECISE ADJUSTMENT OF THE AIR GAP FOR GENERATING A PROFILED ELEMENT
20240083085 · 2024-03-14 ·

A method for closing a facility (1) for extrusion of a profiled element (2) comprising a roller (3) supported by a bearing (4), a tool module (10) intended to interact with the roller (3) so as to form an air gap (12) for shaping the profiled element (2), and at least a first head module (13) having a first extruder (14) comprises an engagement step (s1), during which the tool module (10) is urged against the first bearing (4) by a preload force (F_Z), in an engagement direction (Z), then a clamping step (s2) during which the tool module (10) is clamped between the first head module (13) and a second head module (23), on either side of the tool module (10), and by subjecting them to a clamping force (F_X), in a coupling direction (X) which is transverse to the engagement direction (Z).

EXTRUDER ASSEMBLY AND METHOD OF EXTRUDING A MELTABLE MATERIAL USING THE EXTRUDER ASSEMBLY
20190308355 · 2019-10-10 ·

An extruder assembly has a frame with upstream and downstream ends. A barrel assembly on the frame has a passage. At least one material advancing component resides at least partially within the passage and is configured to be turned around an operating axis to thereby cause material to be conveyed from a passage inlet to a passage outlet. A drive assembly turns the at least one material advancing component around its operating axis and has a motor on the frame situated so that at least a part of the motor is in lengthwise overlapping relationship with the barrel assembly. The drive assembly is configured to turn the one material advancing component around its operating axis at a speed of at least 300 rpm.

Die having linear bearing array
10399266 · 2019-09-03 · ·

A die apparatus including a flexible lip integrally connected to a main body, the lip configured to adjust a gap between the flexible lip and a second lip and includes a slide bar equipped with multiple linear bearings where the slide bar and bearings are positioned in a slot of the main body, the multiple bearings further positioned in multiple pockets defined by the slide bar, the slot positioned in a spaced relation from the lip. In one aspect the slide bar includes a threaded hole to receive a fastener configured to fasten a pivot member to the slide bar, the pivot member configured to pivot in order to adjust the lip. The slide bar and bearings may be used on a variety of die apparatus having an integrally connected lip.

EXTRUDER, OPERATIONAL METHOD THEREOF, AND METHOD OF PRODUCING HONEYCOMB GREEN BODY USING SAID EXTRUDER
20190184598 · 2019-06-20 · ·

The present disclosure provides an extruder that includes: at least one screw that extends along an axial direction, the screw including a downstream end positioned downstream in a conveying direction of raw material that is conveyed along the axial direction in accordance with rotation of the screw; a housing that houses the screw; and at least one axial support that axially supports the downstream end of the screw, the axial support including at least one rectifier plate.

Rubber Preforming Apparatus
20190091914 · 2019-03-28 ·

A rubber preforming apparatus includes a direct drive motor unit slidably disposed on a base unit. The direct drive motor unit includes a drive motor and a deceleration mechanism. The deceleration mechanism includes an input shaft coupling and an output shaft coupling axially aligned with and co-rotatably connected to the input shaft coupling. A drive spindle of the drive motor is inserted into and rotating together with the input shaft coupling. An extruder casing is disposed adjacent to the output shaft coupling and has a squeezing space. An extruder screw is disposed in the squeezing space, and includes a screw shaft with one end coaxially inserted into and rotating together with the output shaft coupling.

Sealing device with cooling function
12042973 · 2024-07-23 · ·

A sealing device for sealing the intermediate space between a housing and a shaft rotatably mounted in the housing, having a first plate-shaped body with a front face, a rear face, and a first opening, which extends from the front face to the rear face and is suitable for feeding through the shaft, and having a cooling line, which runs in the body and is suitable for conducting a cooling medium. The first body is suitable for being tightly secured to the housing such that the shaft rotatably mounted in the housing is guided through the first opening. The first opening is suitable for introducing sealant such that the sealant seals an intermediate space between the shaft and the first body. The cooling line is guided around the first opening between a cooling line inlet and a cooling line outlet for the cooling medium such that heat produced from rotating the shaft can be dissipated by the cooling medium in a spatially homogenous manner.

Planetary roller extruder with planet spindles and contact ring
10112336 · 2018-10-30 · ·

A planetary roller extruder with planetary spindles and stop ring. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. 1.72(b). As stated in 37 C.F.R. 1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading Abstract of the Disclosure. The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.

Device for manufacturing an electrode for a battery comprising an extruder having a current collector
12103215 · 2024-10-01 · ·

A device manufactures an electrode strip for a battery including a current collector strip and at least one layer of electrochemically active composite material on either side of the current collector strip. The device includes an extruder including a sheath, an extrusion head, and an extrusion screw. The extrusion screw includes an outer tube and an inner tube that are coaxial and fitted into one another. The outer tube is mounted so as to be rotatably movable relative to the sheath. The inner tube is stationary relative to the sheath and includes an outlet located upstream of the extrusion head. Moreover, the manufacturing device includes advancing and unwinding structure to convey the current collector strip through the inner tube and up to the extrusion head.